Intshayelelo kwi-Abnormal Particle/Pellet Material kunye noPhuculo (Buhler Fumsun CPM pellet mill)

1. Izinto zepellet zigobile kwaye zineentanda ezininzi kwelinye icala
Le nto yenzeka rhoqo xa amasuntswana eshiya i-ring die. Xa indawo yokusika ilungiswa kude nomphezulu we-ring die kwaye i-blade ibuthuntu, amasuntswana ayaphuka okanye akrazulwe sisixhobo sokusika xa ecinezelwe ngaphandle komngxuma we-die, endaweni yokuba anqunyulwe. Ngeli xesha, amanye amasuntswana agoba kwicala elinye kwaye elinye icala liveza imingxunya emininzi.

Iindlela zokuphucula:
• Yandisa amandla okucinezelwa kwe-ring die kwi-feed, oko kukuthi, yandisa umlinganiselo wokucinezelwa kwe-ring die, ngaloo ndlela yandisa uxinano kunye nexabiso lobunzima bezinto ze-pellet;
• Cwilisa izinto zokutya zibe ncinci. Ukuba nje kongezwa iimolasses okanye amafutha, ukulingana kokusasazwa kweemolasses okanye amafutha kufuneka kuphuculwe kwaye ubungakanani bokongeza kufuneka bulawulwe ukuze kwandiswe ukuxinana kwezinto zepellet kwaye kuthintelwe ukuba ukutya kuthambe;
•Lungisa umgama phakathi kweblade yokusika kunye nomphezulu wedayi yeringi okanye uyitshintshe ngeblade yokusika ebukhali;
•Ukwamkela izongezo ze-granulation zohlobo lwe-glue ukuze kuphuculwe amandla okubopha phakathi kwamasuntswana.

2. Imifantu ethe tye iwela yonke into yesuntswana
Ngokufana nesiganeko esikwimeko yoku-1, imifantu iyenzeka kwicandelo elinqamlezileyo lamasuntswana, kodwa la masuntswana awagobi. Le meko inokwenzeka xa kufakwa ukutya okuthambileyo okuqulethe inani elikhulu lefayibha. Ngenxa yokuba kukho imifantu emide kunobukhulu bemingxuma, xa la masuntswana ekhutshiwe, ukwanda kwemifantu kubangela imifantu enqamlezileyo kwicandelo elinqamlezileyo lamasuntswana, nto leyo ebangela ukubonakala kwexolo le-fir.

Iindlela zokuphucula:
• Yandisa amandla okucinezelwa kwe-ring die kwi-feed, oko kukuthi, yandisa umlinganiselo wokucinezelwa kwe-ring die;
• Lawula ukucoleka kwefayibha, uqinisekise ukuba ubude obuphezulu abudluli kwisithathu sobukhulu besuntswana;
• Yandisa imveliso ukuze kuncitshiswe isantya sokutya okudlula emngxunyeni wokufa kunye nokwandisa ukuxinana;
• Yandisa ixesha lokupholisa ngokusebenzisa izithambisi-moya ezineeleya ezininzi okanye uhlobo lwekettle;
•Xa umswakama womgubo uphezulu kakhulu okanye une-urea, kunokwenzeka ukuba kuvele i-fir bark efana nokutya. Umswakama owongezelelweyo kunye nomthamo we-urea kufuneka kulawulwe.

3. Ukuqhekeka okuthe nkqo kwenzeka kwizinto zepellet
Ifomyula yokutya iqulethe ukufunyanwa okuthambileyo nokuthambileyo kancinci, okuya kutsala amanzi aze ande xa kulungiswa yi-conditioner. Emva kokuba icinezelwe kwaye iqoqwe yi-ring die, iya kuqhekeka ngenxa yempembelelo yamanzi kunye nokuthamba kwezinto ezikrwada ngokwazo, nto leyo ebangela ukuba kubekho imifantu ethe nkqo.

Iindlela zokuphucula zezi:
• Tshintsha ifomula, kodwa ukwenza njalo kunokunciphisa ixabiso lezinto ezikrwada;
• Sebenzisa umphunga owomileyo ogcweleyo;
•Nciphisa amandla emveliso okanye wandise ubude obusebenzayo bomngxuma wokufa ukuze wandise ixesha lokugcina ukutya emngxunyeni wokufa;
•Ukongeza iglu kunokunceda ekunciphiseni ukuqhekeka okuthe nkqo.
 
4. Ukuqhekeka kwezixhobo zepellet ngokukhazimla ukusuka kwindawo enye
Le mbonakalo ibonisa ukuba izinto zepellet ziqulathe izinto ezinkulu zepellet, ezinzima ukufunxa ngokupheleleyo umswakama kunye nobushushu kumphunga wamanzi ngexesha lokucinywa nokufunxwa, kwaye azithambi lula njengezinye izinto ezincinci. Nangona kunjalo, ngexesha lokuphola, amanqanaba ahlukeneyo okuthamba abangela umahluko ekuncipheni, okukhokelela ekwakhiweni kwemifantu yeradial kunye nokwanda kwesantya sokucolwa.
 
Iindlela zokuphucula zezi:
Lawula kwaye uphucule ubunono kunye nokufana kwezinto ezikrwada, ukuze zonke izinto ezikrwada zifanele zithambe ngokupheleleyo nangokulinganayo ngexesha lokufudumala.

5. Umphezulu wezinto zepellet awulingani
Le nto ingasentla kukuba umgubo utyebile kwizinto ezinkulu ezikrwada, ezingenakuthi zithambe ngokupheleleyo ngexesha lenkqubo yokuthambisa. Xa udlula kumngxuma we-die we-granulator, awunakudityaniswa kakuhle nezinye izinto ezikrwada, nto leyo eyenza ukuba ezi zinto zibonakale zingalingani. Enye into enokwenzeka kukuba izinto ezikrwada ezicinyiweyo neziqinisiweyo zixutywe namaqamza omphunga, avelisa amaqamza omoya ngexesha lenkqubo yokucinezela ukutya zibe ngamaqamza. Ngethuba xa amaqamza ecinyiwe kwi-ring die, utshintsho kuxinzelelo lubangela ukuba amaqamza aqhekeke kwaye abangele ukungalingani kumphezulu wamaqamza. Nasiphi na isondlo esinefayibha sinokuhlangabezana nale meko.

Iindlela zokuphucula:
Lawula ngokufanelekileyo ukucoleka kokutya okugutyiweyo, ukuze zonke izinto ezikrwada zithanjiswe ngokupheleleyo ngexesha lokulungiswa; Kwizinto ezikrwada ezinefayibha eninzi, njengoko zithandwa ngamaqamza omphunga, musa ukongeza umphunga omninzi kule fomula.

6. Izinto ezifana neendevu
Ukuba kongezwa umphunga omninzi kakhulu, umphunga ogqithisileyo uya kugcinwa kwiifayibha okanye kwipowder. Xa amasuntswana ekhutshwa kwi-ring die, utshintsho olukhawulezileyo kuxinzelelo luya kubangela ukuba amasuntswana aqhume aze aphume kumphezulu weproteni okanye wezinto ezikrwada ze-particle, enze ii-prickly whiskers. Ingakumbi ekuvelisweni kwesitatshi esiphezulu kunye nokutya okune-fiber eninzi, okukhona umphunga usetyenziswa kakhulu, kokukhona imeko iba mandundu.

Indlela yokuphucula ikwimeko entle yokupholisa.
•Ukutya okunesitatshi esiphezulu kunye nomxholo wefayibha kufuneka kusebenzise umphunga ophantsi koxinzelelo (0.1-0.2Mpa) ukukhulula ngokupheleleyo amanzi kunye nobushushu kumphunga ukuze kufunxwe ukutya;
• Ukuba uxinzelelo lomphunga luphezulu kakhulu okanye umbhobho osezantsi ongasemva kwevalvu yokunciphisa uxinzelelo umfutshane kakhulu ukusuka kumlawuli, ekufuneka ngokubanzi ube ngaphezulu kwe-4.5m, umphunga awuyi kukhupha umswakama kunye nobushushu bawo kakuhle. Ke ngoko, umphunga othile ugcinwa kwizixhobo zokutya emva kokulungiswa, nto leyo enokubangela isiphumo se-whisker efana ne-particle esichazwe apha ngasentla ngexesha le-granulation. Ngamafutshane, kufuneka kunikwe ingqalelo ekhethekileyo kulawulo loxinzelelo lomphunga kwaye indawo yokufakela ivalvu yokunciphisa uxinzelelo kufuneka ichaneke.

7. Iinxalenye okanye iinxalenye ezinemibala engahambelaniyo phakathi kweentlobo ngeentlobo, ezaziwa ngokuba "zizinto zeentyatyambo"
Kuqhelekile ekuvelisweni kokutya kwasemanzini, ikakhulu kuphawulwa ngumbala weesuntswana eziphuma kwi-ring die ezimnyama okanye ezikhaphukhaphu kunezinye iisuntswana eziqhelekileyo, okanye umbala womphezulu weesuntswana ezingafaniyo, nto leyo echaphazela umgangatho wokubonakala kwebhetshi yonke yokutya.
• Izinto ezisetyenziswa ekutyeni kwasemanzini ziyinkimbinkimbi ngokubunjwa kwazo, zineentlobo ngeentlobo zezinto ezisetyenziswa ekutyeni, kwaye ezinye izinto zongezwa ngobuninzi obuncinci, nto leyo ebangela iziphumo zokuxuba ezinganelisiyo;
• Umthamo wokufuma ongaguqukiyo wezinto ezisetyenziswa ekuxubeni okanye ekuxubeni ngokungalinganiyo xa kudityaniswa amanzi kumxube;
• Izinto eziphinda zisetyenziswe nge-granulation ephindaphindwayo;
•Ukugqitywa komphezulu ongaphakathi wodonga olungaphakathi lwe-ring die aperture okungahambelaniyo;
• Ukuguguleka kakhulu kwedayi yeringi okanye i-pressure roller, ukukhupha okungahambelaniyo phakathi kwemingxunya emincinci.