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I-Philippines Swine Feed Mill iphucula umgangatho wePellet ngeHongyang Ring Die | Ityala labathengi

ISISHWANKATHELO sebhunga

IiPhilippines zivelise malunga neetoni ezingama-960,000 zeetoni zenyama yehagu ngo-2025, icandelo leehagu zorhwebo litya phantse iitoni ezingama-5.75 ezigidi zeetoni zombona wokutya ngonyaka ngokwedatha ye-USDA Foreign Agricultural Service. Nangona i-African Swine Fever (ASF) iphumelele kancinci kwimveliso yehagu - ipesenti nganye yokuphuculwa komgangatho weepellet ichaphazela ngokuthe ngqo umgangatho wemisebenzi yeehagu zorhwebo esebenza kwimida emincinci.

Olu phononongo lwetyala lubonisa indlela imboni yokutya iihagu ezithengiswayo ezingama-15,000 zeetoni ngonyaka eCentral Luzon esebenzisana ngayo neLiyang Hongyang Feed Machinery Co., Ltd. (eHongyang) ukuze ithathe indawo yee-ring dies kunye nee-roller shells zayo ezindala zaseYurophu. Isiphumo: ukuqina kweepellet kuzinzile kwi-92% nangaphezulu nangona ngexesha lemvula, ubomi benkonzo ye-ring die buye bandiswa nge-60%, kwaye ixesha lokungasebenzi elingacwangciswanga lenyanga lincitshiswe ngesiqingatha. Eli tyala libonisa indlela i-ring eyenziwe ngobuchule obuchanekileyo efa ngayo, ehambelana ngokuchanekileyo neeprofayili zezinto eziluhlaza zasekuhlaleni kunye neemeko zokusebenza zasetropiki, ezibonelela ngophuculo olunokulinganiswa lokusebenza.

Indawo Yokutya Kweehagu ePhilippines

Icandelo lokutya kwezilwanyana lasePhilippines lisebenzise iitoni eziqikelelwa kwi-8.7 yezigidi zamandla okutya (okulinganayo nombona) kunyaka wentengiso ka-2025/26, apho umbona ubiza iitoni ezizigidi ezi-5.75 kwaye ingqolowa yokutya engeniswe kwamanye amazwe inegalelo malunga neetoni ezizigidi ezi-2.95. Icandelo leehagu, nangona lincipha kancinci ngenxa yohlengahlengiso olunxulumene ne-ASF, lihlale liluhlu lwesibini ngobukhulu lokudla ukutya emva kweenkukhu. Imveliso yeehagu yeetoni ezingama-960,000 ngo-2025 - kulindeleke ukuba inyuke iye kwiitoni ezingama-980,000 ngo-2026 - igxininisa ukubuyiselwa kancinci kwecandelo kunye nemfuno eqhubekayo yokutya okudityanisiweyo 1.

Izinto ezimbini ezichaza imeko-bume yokufakwa kweepellets zokutya ePhilippines. Okokuqala, ukwakheka kwezinto eziluhlaza kutshintshile. Ukunqongophala kombona - okubangelwa kukonakala kwenkanyamba kunye nemveliso yasekhaya encinci - kunyuse iifektri zokutya ukuya kumazinga aphezulu okufakwa kwengqolowa yokutya engeniswa kwamanye amazwe, irayisi bran (DD1 kunye neDD2), kunye nomgubo we-copra. Ezi zithako zahluke kakhulu kumbona ngomxholo wesitatshi, iprofayili yefayibha, kunye neempawu zokubopha, zichaphazela ngokuthe ngqo ukwakheka kweepellet kunye nokuqina.

Okwesibini, imozulu yaselwandle eshushu ibangela ukufuma okungapheliyo. Ukufuma okuthelekisekayo kulo lonke elaseLuzon kungumyinge wama-70-85% unyaka wonke, kufikelela kwinqanaba eliphezulu ngaphezu kwama-90% ngexesha lemvula enkulu kaJuni-Novemba. Phantsi kwezi meko, i-feed mash engenasimo ifunxa ukufuma komoya ngaphambi kokuba ifikelele kwi-die, ii-pellets ezigqityiweyo zisengozini yokumanziswa kwakhona ngexesha lokuphola ukuba ukufuma komoya okuphumayo akulawuleki, kwaye ii-pellets ezigciniweyo zijongene nokukhula kwesikhunta kwiintsuku ezili-14-21 ukuba umxholo wokufuma udlula i-12.5%. Ezi azizozinto ezixhalabisayo zethiyori - zizinto ezenzeka imihla ngemihla kuyo yonke i-feed mill kwi-archipelago.

Imvelaphi yabathengi kunye nemingeni yokusebenza

Esi sakhiwo, esikwindawo yezolimo yaseCentral Luzon malunga neekhilomitha ezingama-90 emantla eMetro Manila, sisebenzisa umgca omnye wokufaka iipellets olinganiselwa kwiitoni ezi-5-6 ngeyure. Ipropathi yayo ephambili yemveliso ibandakanya iindidi ezintathu zokutya kweehagu: ii-starter crumbles (3.0mm), ii-grower pellets (4.0mm), kunye nee-finisher pellets (4.5mm), malunga ne-60% yemveliso enikezelwe kwi-grower kunye ne-finisher formulations.

Kangangeminyaka emine, le fektri ibixhomekeke kwiidayi ezidityaniswe neeringi ezivela kumvelisi waseYurophu ngomsasazi wengingqi eSingapore. Nangona ekuqaleni yayinelisa, ukusebenza kwayo kuye kwehla kakhulu kwiinyanga ezili-18 zokugqibela zokusetyenziswa:

- I-Pellet Durability Index (PDI), evavanywa rhoqo ngenyanga kusetyenziswa indlela ye-ASAE S269.4 tumbling, ifikelele kumndilili we-84-87% kwiipellets zokukhulisa izityalo — ngaphantsi komda we-90% ingcali yesondlo sefektri ebone kufanelekile ekunciphiseni inkcitho yokutya kwiinkqubo zokutya ezizenzekelayo.
- Ukuveliswa kwezigwebo kwindawo yokufaka impahla kwakuphakathi kwe-7-10% ngokobunzima, nto leyo eyayifuna ukuvavanywa kwakhona okubiza kakhulu kwaye yayimalunga neetoni ezingama-750 zomthamo wonyaka wokuhlaziya izinto ezingenamveliso.
- Imijikelo yokutshintshwa kwe-ring die ifinyeziwe ukusuka kwiiyure ezingama-3,500 ukuya kwiiyure ezingama-2,200-2,500, kwaye utshintsho ngalunye lubiza iiyure ezili-12-16 zexesha lokungasebenzi kunye ne-logistics yokuthunyelwa kwe-die evela eSingapore.
- Ngexesha leenyanga zemvula (ngoJulayi ukuya ku-Okthobha), i-PDI yehle ngaphezulu kwama-3-5 ekhulwini kwaye ubushushu be-cooler exit pellet buhlala budlula kwi-ambient ngama-8-10 degrees Celsius - umngcipheko wokufuma komswakama xa ii-pellets ezifakwe kwiingxowa zifudukela kwindawo yokugcina impahla engafakwanga efrijini.

Umphathi wemveliso ushwankathele le ngxaki: “Besihlawula amaxabiso aseYurophu kwiidayi ezingakwaziyo ukumelana neefomyula zethu. Ukutya kwengqolowa kunye ne-copra kwakusithwalisa ubuso bedayi ngokukhawuleza kunokutya kwaseYurophu okusekwe kumbona, kwaye ukufuma kwenza kube nzima ukugcina umswakama ohambelanayo kwifriji. Besiphinda sisebenzise i-8% yemveliso yemihla ngemihla njenge-regrind.”

Uvavanyo loBugcisa kunye neSisombululo saseHongyang

Ekuqaleni kuka-2025, abaphathi bale fektri baqalise inkqubo yovavanyo lomthengisi. IHongyang yaziswa ngoqhagamshelwano noshishino kwisiganeko sombutho wokugaya ukutya ePhilippines. Uvavanyo lugxile kwiikhrayitheriya ezintathu: i-ring die metallurgy efanelekileyo kwizixhobo ezirhabaxa zasePhilippines, ukwenziwa ngokwezifiso kwe-compression ratio ngokusekelwe kuhlalutyo lwe-mash lwangempela, kunye neendleko zizonke zobunini kubandakanya noqikelelo lobomi be-die.

Iqela lobuchwephesha laseHongyang lenze uhlolo lwefomula ekude, lihlalutya iindlela ezintathu eziphambili zokulima nokugqiba izityalo. Uhlalutyo lutyhile ukuba isidlo se-copra (esifakwe kwi-8-12%) kunye ne-rice bran (efakwe kwi-15-18%) zinegalelo elikhulu kumxholo wefayibha kunye ne-silica kunesiseko sesidlo se-corn-soybean esakhelwe ukutya kwaseYurophu. Ngokusekelwe kwezi ziphumo, uHongyang ucebise olu lungiselelo lulandelayo:

Ipharamitha yeHongyang Specification Isizathu
Izinto ezidiza indandatho 4Cr13 intsimbi engatyiwayo, iqiniswe ngevacuum. Ukumelana nokugqwala okuphezulu kokusebenza okunomswakama ophezulu; kuthintela ukungcoliswa yi-oxidation ekhawulezileyo yomswakama
Ubunzima bomphezulu HRC 54-56 (ubuso obusebenzayo), HRC 50-52 (umbindi) Ukumelana nokuguguleka komphezulu okulinganayo kunye nokuqina kombindi ukumelana nokuqhekeka okuncinci okuvela kwi-silica yerayisi erhabaxa
Ububanzi bemingxuma yi-4.0mm (umlimi), yi-4.5mm (umgqibezeli) Umgangatho woshishino lokutya kweehagu zorhwebo zasePhilippines
Umlinganiselo woxinzelelo 1:9.5 (umlimi), 1:8.5 (umgqibezeli) Ihlengahlengiswe ukusuka kwi-standard 1:8 kwi-high-fiber formulations zasePhilippines; ubukhulu obusebenzayo obunzulu buhlawulela ukuncipha kokubopha kwesitatshi kwingqolowa kunye nomgubo we-copra.
Ukwenziwa kwemingxunya Egqojwe ngemipu enokumelana ne-0.03mm Uxinzelelo lwepellet olufanayo ebusweni bedayi; kususa "amabala athambileyo" avelisa ubunzima bepellet obungaguqukiyo
I-roller shell GCr15 bearing steel, HRC 60-62, umphezulu orhangqiweyo. Ubomi benkonzo obude obuhambelana ne-ring die; ipateni ye-corrugation yenzelwe ukubamba i-mash esekelwe kwingqolowa.
Ubukhulu obusebenzayo yi-60mm (umlimi), i-58mm (umgqibezeli) Inzulu kuneemfama zaseYurophu ukuqinisekisa ixesha elaneleyo lokuhlala ucinezelo ngezinto eziluhlaza ezibopha kancinci

Uhlengahlengiso lomlinganiselo wokucinezelwa yayiyeyona nto yahlulahlulayo. Ii-Standard European dies ezibonelelwa nge-1:8 yokutya kweehagu zithathe umgubo we-corn-soybean njengomthombo oyintloko wesitatshi. Iinjineli zaseHongyang zaqonda ukuba iifomyula zasePhilippines - ezine-25-30% yeqhekeza lengqolowa kunye neemveliso ze-fibrous - zifuna ubukhulu obuphezulu obusebenzayo (umlinganiselo ophezulu wokucinezelwa) ukuze kufezekiswe i-gelatinization yesitatshi kunye nokubopha i-pellet. Olu hlengahlengiso lwenziwe ngaphandle kwentlawulo eyongezelelweyo yobunjineli, ebonisa ukuzibophelela kukaHongyang kwizisombululo ezithile zesicelo endaweni yokuthengiswa kwekhathalogu enobukhulu obufanayo.

Ukuphunyezwa kunye neziphumo zokusebenza zeenyanga ezili-15

Ukufakelwa kwaqhubeka ngoMatshi 2025, apho iHongyang ibonelela ngeenkqubo zokuqhekeza ezineenkcukacha: ixesha lokusebenza iiyure ezisi-8 kusetyenziswa umxube wokutya onamafutha (i-2% yeoyile yemifuno + umbona ocoliweyo) kumthwalo we-60%, kulandele i-ramp kancinci kancinci ukuya kwi-full output kwiiyure ezingama-48. Abaqhubi abathathu bale fektri bafumene uqeqesho olukude malunga nokulungiswa kwe-roller gap (ukugcina i-0.15-0.25mm clearance) kunye neenkqubo zokuhlola i-bore gauge.

Emva kweenyanga ezili-15 zokusebenza ngokuqhubekayo — malunga neeyure zokusebenza ezingama-3,800 zicubungula iitoni eziqikelelwa kwi-18,000 zokutya kweehagu — idatha yokusebenza ibonisa ukuphucuka okuqhubekekayo nokunokulinganiswa:

Ukuphuculwa Kwasemva KweHongyang (Ukufa KwaseYurophu) Emva KweHongyang
I-PDI ephakathi (iipellets zokukhulisa) 84-87% 92-94% +6-8 amanqaku
Isohlwayo xa ufaka imali kwi-bagging 7-10% 3-4% -60%
Ubomi benkonzo ye-ring die yi-2,200-2,500 iiyure iiyure eziyi-3,800 nangaphezulu (iyaqhubeka) +52% ubuncinci
Ubomi benkonzo yeshell yeroller yi-1,500-1,800 iiyure iiyure eziyi-2,600 nangaphezulu (iyaqhubeka) +44% ubuncinci
Ixesha lokuphumla elingacwangciswanga ngenyanga iiyure ezili-18 iiyure ezisi-8 -56%
Ukusetyenziswa kwamandla ngetoni nganye 19.8 kWh/t 17.3 kWh/t -12.6%
Uzinzo lwe-PDI ngexesha lemvula -3 ukuya kwi-5 amanqaku xa kuthelekiswa nexesha elomileyo -1 inqaku xa kuthelekiswa nexesha elomileyo 3-5 amaxesha azinze ngakumbi

Idayi yokuqala yeringi isasebenza kwisithuba seenyanga ezili-15. Ukulinganiswa kwe-bore gauge okuthathwe kuhlolo lweenyanga ezili-12 kubonise ukuguguleka okufanayo kwe-0.08-0.12mm ebusweni bedayi - ngaphakathi komda wokutshintshwa kwe-0.20mm ububanzi. Umphathi wemveliso uqikelela ubuncinane iiyure zenkonzo ezingama-4,500-5,000 ngaphambi kokutshintshwa, nto leyo eya kubonisa ubomi obude obumalunga ne-100% kunobomi baseYurophu obufayo ngexabiso lokuthenga eliphantsi elimalunga nama-40%.

Uzinzo lwe-PDI kwixesha lemvula enkulu lufanele luqwalaselwe ngokukodwa. Ngokufa kwangaphambili, ukufuma okungaphezulu kwe-85% ngexesha lemvula enkulu kaJulayi-Okthobha kuye kwehla rhoqo ukuqina kwepellet njengoko ukufuma okufunxwayo yi-mash ngaphambi kokuba kulungiswe. Umlinganiselo ophezulu woxinzelelo kwi-die yaseHongyang - ngokubonelela ngoxinzelelo olongezelelweyo loomatshini - luhlawulele ngokuyinxenye i-gelatinization yobushushu enciphileyo eyenzekayo xa umgangatho womphunga we-conditioning wehla ngexesha lemozulu efumileyo. I-PDI ngexesha lemvula enkulu ka-2025 ifikelele kumndilili we-91-93%, xa kuthelekiswa ne-82-85% ngexesha lemvula enkulu ka-2024 kunye nokufa kwangaphambili - inqanaba lokuhlala elingazange lifikelelwe ngaphambili.

Impembelelo yoQoqosho kunye nokwaneliseka kwabathengi

Iimpembelelo zemali zidlulela ngaphaya kokonga ukuthengwa kwe-die. Ukuncipha kwe-12.6% ekusetyenzisweni kwamandla — ukusuka kwi-19.8 ukuya kwi-17.3 kWh ngetoni nganye — kuthetha ukuba kufikelele kwi-PHP 280,000 yokonga umbane ngonyaka kwizinga lemizi-mveliso elikhoyo ePhilippines. Xa zidityaniswe nokuncipha kwe-60% ekucutshungulweni komatshini wokugaya (ukususa malunga neetoni ezingama-450 zokulungiswa kwakhona konyaka), iindleko zokuthengwa kwe-die ezincitshisiweyo, kunye nexesha eliphantsi lokungasebenzi, ulawulo lwefektri luqikelela ukonga uwonke wonyaka odlula i-PHP 1.2 yezigidi — okulingana neendleko zeeseti ze-ring die kunye ne-roller shell kunyaka wokuqala wokusebenza.

Kuphononongo olulandelayo olwenziwe ekuqaleni kowama-2026, umphathi jikelele wale fektri wathi: “Ekuqaleni besilumkile malunga nokutshintsha ukusuka kumthengisi waseYurophu ukuya kumvelisi waseTshayina. UHongyang ubonakalise ukuba ubunjineli obuchanekileyo kunye nokwenza ngokwezifiso ezithile zesicelo kubaluleke ngaphezu kwemvelaphi yophawu. Ubomi bokufa budlule yonke into ebekiweyo, kwaye umgangatho wepellet ngowona uhambelanayo esiwubonileyo kwiminyaka emine yokusebenza kwalo mgca.”

Ii-die ezimbini ezongezelelweyo ze-Hongyang ring kunye neeseti ezintathu zee-roller shells ziye za-odolwa ukususela ngoko — iseti enye njenge-survey ecwangcisiweyo kunye neeseti ezimbini ezimiselwe umgca wesibini we-pelleting ocwangcisiweyo ukuxhasa ukwandiswa kwesi sitshi ukuya kwiitoni ezingama-25,000 ngonyaka ngo-2027.

Isiphelo

Icandelo lokutya kweehagu lasePhilippines lisebenza kwindawo apho izinto eziluhlaza zinzima khona, umswakama ongapheliyo wetropiki, kunye nemigangatho yomgangatho efunekayo. Eli tyala libonisa ukuba ukusebenza kwe-ring die - okulinganiswa kungekuphela nje ngeetoni ezicutshungulwayo kodwa nomgangatho we-pellet, ukusebenza kakuhle kwamandla, kunye neendleko zizonke ngetoni - kuxhomekeka kakhulu kwindlela i-die eyakhiwe ngayo kwindawo ethile yokusebenza eya kujongana nayo.

Indlela kaHongyang — ehlalutya iindlela zokwenyani zomthengi ngaphambi kokuba acebise umlinganiselo woxinzelelo, echaza amanqanaba ezinto ezisetyenziswa kwiimeko zasetropikini ezithandwa kukugqwala, kwaye ebonelela ngeendlela zokungena kunye nokugcinwa kwazo — ibonisa inqanaba lokubandakanyeka kobuchwephesha okwahlula inkampani kubakhuphisana nababoneleli ngekhathalogu. Kwiifektri zokutya ezisebenza kuMzantsi-mpuma weAsia nakwezinye iimarike zasetropiki, isifundo sicacile: i-ring die yasekunene ayisiyo ebiza kakhulu, kwaye ayisiyo enegama lophawu elaziwayo, kodwa yileyo yenzelwe ukufanisa izinto eziluhlaza ezikwi-conveyor ye-feed mill ngokwayo.

Malunga neLiyang Hongyang Feed Machinery Co., Ltd.

I-Liyang Hongyang Feed Machinery Co., Ltd. ngumvelisi okhethekileyo wee-ring dies, ii-roller shells, ii-pellet mills, ii-hammer mills, ii-mixers, ii-coolers, kunye nezixhobo zomgca wokuvelisa ukutya ezikwiLiyang, kwiPhondo laseJiangsu, eTshayina. Le nkampani ikhonza ii-feed mills kulo lonke elaseMzantsi-mpuma Asia, eAfrika, kuMbindi Mpuma, eMzantsi Melika, naseYurophu ngeenxalenye zokunxiba ezenzelwe wena kunye nezisombululo zoomatshini ezenzelwe iiprofayili zezinto eziluhlaza zasekuhlaleni kunye neemeko zokusebenza.


Ixesha leposi: Meyi-29-2026
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