Imveliso yePellet yokutya idada ezinzileyo eIndiya: Indlela iWest Bengal Feed Mill efikelele ngayo kuMgangatho oQhubekekileyo ngeHongyang Ring Die Pellet Mill

Imveliso yePellet yokutya idada ezinzileyo eIndiya: Indlela iWest Bengal Feed Mill efikelele ngayo kuMgangatho oQhubekekileyo ngeHongyang Ring Die Pellet Mill

ISISHWANKATHELO sebhunga

Icandelo lokutya kweenkukhu eIndiya, elixabisa i-INR 955.3 yeebhiliyoni ngo-2024 kwaye likhula kwi-CAGR ye-3.23% (IMARC Group, 2025), liye laphuculwa ngokukhawuleza. Ngelixa iindawo zenyama yenkukhu kunye neengqokelela zeenkuku zilawula incoko yesizwe, ukulima iidada kumela indawo ebalulekileyo kodwa engafumani sondlo. IIndiya likhaya lamadada amalunga nezigidi ezingama-33, agxile kakhulu eWest Bengal, eKerala, eAssam, naseOdisha, apho ukukhulisa iidada kubalulekile kwindlela yokuphila yasemaphandleni kunye nenkcubeko yokutya yengingqi.

Ekuqaleni kuka-2025, umvelisi wesondlo sedada ophakathi kwisithili saseNadia eWest Bengal wasebenzisana neLiyang Hongyang Feed Machinery Co., Ltd. ukuphucula umgca wayo wokufaka iipellet. Lo msebenzi uxhomekeke kwi-pellet mill eyenziwe apha ekhaya eyayineengxaki ezingapheliyo: ubunzima bepellet obungaguqukiyo, iindleko ezigqithisileyo (8-12%), kunye nokutshintshwa kwee-die rhoqo ngeetoni ezingama-400-500. Emva kokufaka i-Hongyang HYPM series ring die pellet mill kunye ne-ring die eyenzelwe wena, lo msebenzi ufumene imveliso ezinzileyo yeetoni ezi-5 ngeyure (TPH), i-pellet durability index (PDI) edlula i-98.5%, kunye nobomi benkonzo ye-ring die edlula iitoni ezingama-3,000 nge-die. Eli nqaku lihlola indlela itekhnoloji ye-ring die yaseHongyang kunye nenkxaso yobunjineli eguqule ngayo uzinzo lwemveliso kunye nomgangatho we-feed yomsebenzi.

Ithuba lokutya idada laseIndiya

I-India ivelise iitoni ezingama-57.729 ezigidi zokutya okudityanisiweyo ngo-2025, ibekwe kwindawo yesine kwihlabathi liphela ngokonyuka kwe-4.5% unyaka nonyaka (i-Alltech Agri-Food Outlook, 2026). Icandelo leenkukhu lodwa libandakanya malunga ne-45% yentengiso yokutya okudityanisiweyo eIndiya, eqhutywa yimisebenzi enzima yokuqokelela iinkukhu kunye nokufaka iileya (iMordor Intelligence, 2025). Imarike yepellet yokutya kwezilwanyana zaseIndiya iqikelelwa kwi-USD 150 yezigidi, ikhula kwi-6.8% CAGR, kunye ne-ring die pellet mills emele icandelo eliphambili kwi-USD 600 yezigidi kwihlabathi liphela (iStrategic Revenue Insights, 2025).

Ukulima iidada kukwindawo ekhethekileyo kule ndawo. Ngokungafaniyo nokuveliswa kweenkukhu kunye nee-layer, ukutya kweedada kufuna iimpawu ezahlukeneyo zesondlo nezomzimba. Iifomyula zokutya kweedada zihlala ziquka umxholo ophezulu wefayibha evela kwi-rice bran kunye ne-wheat middlings, amanqanaba aphakathi eproteni (i-16-18% yeproteni ekrwada yokukhulisa iidada), kunye nobubanzi be-pellet obuyi-3-5 mm kuxhomekeke kubudala beentaka. I-West Bengal yodwa ibandakanya ngaphezulu kwe-40% yabemi beedada baseIndiya, nto leyo edala imfuno ebanzi yokuvelisa ukutya okukhethekileyo.

Umngeni weMveliso

Isikhungo saseWest Bengal sisebenza ngomgca we-5 TPH pelleting onceda abalimi beedada abamalunga ne-120 abaqeshwe kwiingingqi ezintathu. Ngaphambi kokuphuculwa, lo msebenzi ujongene nemingeni emithathu edibeneyo:

Umgangatho wePellet ongaguqukiyo. I-ring die ekhoyo, evela kumthengisi wasekhaya, ibonakalise ukuguguleka okungalinganiyo kwe-die-hole emva kokuba malunga neetoni ezingama-400 ze-metric zokuphuma. Oku kubangele umahluko wobubanzi be-pellet obungaphezulu kwe-0.5 mm kwiinkcukacha ezijoliswe kuzo, nto leyo echaphazela ngokuthe ngqo ukufana kokutya kuzo zonke iintaka. Umxholo we-fines ekutyeni okugqityiweyo uhlala udlula i-8%, kunye nomlinganiselo ophezulu ofikelela kwi-12% ngexesha leenyanga zemvula ezinomswakama ophezulu - ukusilela komgangatho okubalulekileyo kokutya kweentaka zamanzi, apho ukuphaphazela kwe-pellet kunye nokuzinza kwamanzi kubalulekile kwindlela yokutya kwedada.

Ubomi beNkonzo yoLungiso oluphantsi. Esi sakhiwo sisebenzise ii-ring dies ezisi-8 ukuya kwezili-10 ngonyaka ngexabiso eliphakathi lokutshintshwa elimalunga ne-INR 85,000 (USD 1,020) ngedayi nganye. Utshintsho oluqhelekileyo lwee-dies lubangele ukuba ixesha lokungasebenzi libe ziiyure ezi-4 ukuya kwezi-6 ngomjikelo ngamnye wokutshintshwa, nto leyo ethetha ukuba lilahleko kwiiyure ezingama-40 ukuya kwezi-50 ngonyaka.

Inkxaso yoBugcisa enganelanga. Xa kuvela iingxaki zemveliso — ingakumbi ngexesha lohlengahlengiso lwexesha lokwenziwa kwemveliso phakathi kwehlobo kunye nokutya kwemvula — umthengisi wangaphambili akazange anike nkxaso yokuxilonga ekude okanye kwindawo. Umphathi wemveliso wefektri uchaze imeko "njengokusebenza ngokungaboniyo," kungekho ndlela icwangcisiweyo yokulinganisa umlinganiselo woxinzelelo, uqwalaselo lwemingxunya yokudaka, kunye neempawu zezinto eziluhlaza.

Isisombululo saseHongyang

Iqela lobunjineli laseHongyang lenze uvavanyo olupheleleyo kwindawo ngoNovemba ka-2024 ngaphambi kokuba licebise isisombululo. Olu vavanyo lugubungele ukusasazwa kobungakanani bamasuntswana ezinto eziluhlaza, iiprofayili zomswakama eziqhelekileyo (12-14% kumxube wesiseko somgubo wombona-wesoya, ukunyuka ukuya kwi-15-16% ngexesha lemvula), kunye nemilinganiselo yemveliso ekujoliswe kuyo.

Uqwalaselo lweRing Die

Ngokusekelwe kuhlobo lokutya kwedada olusetyenziswa kwesi sikhungo — oluquka i-45% yombona, i-20% yomgubo wesoya, i-15% yerayisi, i-10% yengqolowa ephakathi, kunye ne-10% yomxube kunye neeminerali, kunye nobubanzi be-pellet obuyi-3.5 mm kumadada akhula kwinqanaba lokukhula — uHongyang ucebise ukuba kubekho i-alloy steel ring die ene:

- Umlinganiselo woxinzelelo olusebenzayo (L/D) we-8.5:1, olinganiswe ngokomxholo wefayibha ephakathi kunye nokufakwa kweoyile okuphakathi (2-3%) okuphawulwa kukutya kwedada. Iinjineli zaseHongyang zichaze ukuba nangona ukutya kwenkukhu kudla ngokusebenzisa umlinganiselo woxinzelelo we-7:1 ukuya kwi-9:1, ukutya kwedada kuxhamla kwisiphelo esiphezulu sale ndlela ngenxa yenxalenye ephezulu yefayibha, efuna uxinzelelo olongezelelweyo ukuze kufezekiswe ukubopha kwepellet okwaneleyo.
- Uqwalaselo lwe-Die-hole olulungiselelwe ukusasazwa kokutya okufanayo kubuso be-die, kunciphisa ukuguguleka kwendawo okwabangela ukuba i-die yangaphambili ingasebenzi kakuhle kwangethuba.
- Unyango lobushushu be-vacuum olufikelela kubunzima bomphezulu we-HRC 58-62, ukuqinisekisa ukumelana nokuguguleka okufanelekileyo kwindawo yokusebenza yetropiki yaseIndiya.

Ukuhlanganiswa kwe-HYPM Pellet Mill

I-HYPM508 ring die pellet mill ithathe indawo yeyunithi ekhoyo ngenkqubo yokuqhuba i-gearbox edibeneyo eqikelelwa kwi-132 kW. I-conditioner ye-pellet mill — uyilo lwe-double-shaft olunamandla okugcina ixesha lemizuzwana eli-180 — yenzelwe ukugcina ubushushu be-mash kwi-80-85°C, obaneleyo kwi-starch gelatinization ngaphandle kokubeka emngciphekweni ukonakala kweevithamini ezibuthathaka kubushushu. Ukulungiswa komphunga kubalulekile kwisondlo sedada: i-gelatinization eyaneleyo iphucula uzinzo lwamanzi e-pellet, ipharamitha ebalulekileyo kwisondlo sedada kwiindawo ezimanzi kancinci.

Iqela likaHongyang likwabonelele ngeeroller shells ezimbini ezihambelanayo kunye ne-ring die, ezenziwe ngokunyamezelana okungaphakathi kwe-0.05 mm, ukuqinisekisa ukusasazwa koxinzelelo olufanayo kubuso be-die ngexesha lokusebenza.

Inkxaso yoFakelo kunye nokuQalisa

Injineli yenkonzo yaseHongyang ichithe iintsuku ezintlanu kwindawo ngoJanuwari 2025 ijongene nokubeka iliso ekufakeni, ukuqinisekiswa kokulungelelaniswa, kunye noqeqesho lwabaqhubi. Inkqubo yokugunyazisa yayiquka:
- Inkqubo yokuqhekeza ukutya ngomxube womgubo wesoya onamafutha amaninzi (4%) kwiiyure ezine zokuqala
- Ukulinganiswa kokujonga i-amperage ngexesha langempela
- Uqeqesho lokulungisa isithuba se-roller kwi-0.2-0.3 mm clearance
- Amaxwebhu eengxelo zemveliso zokulandelela ukuguguleka kweedayi kunye neendlela zePDI

Iziphumo: Imveliso Ezinzileyo kunye noMgangatho Wokutya Ogqwesileyo

Emva kweenyanga ezintandathu emva kokufakelwa, idatha yemveliso yesakhiwo ibonisa uphuculo olulinganisekayo kuzo zonke izalathisi zokusebenza eziphambili:

| Ipharamitha | Ngaphambi (Ukufa Kwasekhaya) | Emva (Ukufa KwaseHongyang) | Uphuculo |
|————–|————————-|——————|————-|
| Isiphumo Esiphakathi | 3.8-4.2 TPH | 5.0-5.2 TPH | +22% |
| Isalathisi Sokuqina Kwepellet (PDI) | 88-92% | 98.2-98.6% | +8 iipesenti zamanqaku |
| Umxholo wezohlwayo | 8-12% | 1.2-1.8% | -85% |
| Ubomi beNkonzo yeRing Die | 400-500 MT | 3,100 MT nangaphezulu | +540% |
| Ixabiso/Unyaka Lokutshintsha Idayi | I-INR 765,000 | I-INR 85,000 (iqikelelwa) | -89% |
| Ixesha Lokungasebenzi Lonyaka Ukusuka Kwiinguqu Zokufa | iiyure ezingama-40-50 | ~iiyure ezi-8 (ziqikelelwa) | -82% |

Idatha eqokelelwe kwiingxelo zemveliso zika-Epreli-Meyi 2026. I-PDI ilinganiswe ngokomgangatho we-ASAE S269.4.

Isiphumo esibalulekileyo sokusebenza sibe kukuzinza kwemveliso. Umphathi wemveliso wesakhiwo uxele oku: “Ngaphambi kokuphuculwa, utshintsho ngalunye lwedayi luthetha ukulinganisa kwakhona izithuba zeroller, ukulungisa uxinzelelo lomphunga, kunye nokulahlekelwa yihafu yeshifti yokutshintsha ukuya kumgangatho wokudibanisa. Ngedayi yeHongyang, siyayifaka, silandele inkqubo yokungena, kwaye umatshini usebenza ngokweemfuno ezithile ukusuka kwiyure yesithandathu ukuya phambili. Oko kuqikelelwa kukodwa kufanelekile utyalo-mali.”

Ukuhambelana komgangatho wokutya kuye kwabangela inzuzo enokulinganiselwa. Abalimi abaqeshwe yifektri baxele ukuba i-feed conversion ratio ephuculweyo (FCR) kwimihlambi yabo yamadada abakhulisayo — ukusuka malunga ne-3.2:1 ukuya kwi-3.0:1 — ibangelwa kukuncipha kweendleko kunye nobukhulu obufanayo beepellet, nto leyo enciphise ukuziphatha kokukhetha kunye nokuchithwa kokutya kwiinkqubo zokutya ezisekwe echibini eziqhelekileyo kwifama yamadada eWest Bengal.

Isiphelo

Eli tyala libonisa ukuba ukuhambelana komgangatho wepellet kwimveliso yokutya kwedada ayisiyonto nje yokwenziwa - ixhomekeke kakhulu kubunjineli be-ring die, ukhetho lwe-compression ratio, kunye nokuchaneka kwe-die-roller interface. Indlela edibeneyo kaHongyang - ukudibanisa uhlalutyo lwe-feedstock kwindawo, uqwalaselo lwe-die olulungiselelwe wena, ii-roller shells ezihambelanayo, kunye nenkxaso yokunika amandla - kwenze ukuba i-Indian duck feed mill ikwazi ukuphelisa ingxaki yayo yokuvelisa ngelixa inciphisa iindleko ze-die ngetoni nganye phantse ngama-90%.

Kubavelisi bokutya abasebenza kwiindawo ezincinci zeenkukhu apho umgangatho womzimba we-pellet uchaphazela ngokuthe ngqo ukusebenza kwezilwanyana, isifundo sicacile: ukukhetha i-ring die ayisosigqibo sokuthengwa kwempahla. Lubambiswano lobunjineli olugqiba ukuba umgca we-pellet usebenza kwi-spec okanye usebenza kakubi rhoqo.

Iireferensi
- Iqela le-IMARC. “Ubungakanani beMarike yeZondlo zeeNkukhu zaseIndiya, Ukukhula kunye neMbono ka-2033.” 2025. https://www.imarcgroup.com/india-poultry-feed-market
- Alltech. “Imbono yoKutya kweZolimo ka-2026.” ngo-Epreli 2026. https://www.alltech.com/agri-food-outlook/results
- Ukuqonda ngeNzuzo eCwangcisiweyo. “Ubungakanani beMarike yePellet Mills yokutya kwezilwanyana, Ukukhula kwexesha elizayo kunye noqikelelo luka-2033.” ngoFebruwari 2025. https://www.strategicrevenueinsights.com/industry/animal-feed-pellet-mills-market
- Ubulumko bukaMordor. “Ingxelo yeMarike yeZondlo eziDibeneyo zaseIndiya.” 2025. https://www.mordorlabs.com/industry-reports/india-compound-feed-market
- Baidu Baike. “环模压缩比 (Ring Die Compression Ratio).” https://baike.baidu.com/item/环模压缩比/1810146