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IBulgaria Broiler Feed Mill ifumene i-97.5% PDI ngeHongyang Ring Die Pellet Mill

ISISHWANKATHELO sebhunga

Xa umvelisi wesondlo seenkuku zaseBulgaria ophakathi wayejongene nomgangatho ongaguqukiyo wepellet kunye nokuguguleka kakhulu kwe-die kumgca wabo wokwenziwa kwengqolowa, babhenela kwiHongyang Feed Machinery ukuze bafumane isisombululo. Ngokulungisa i-pellet mill yabo ekhoyo nge-Hongyang SZLH-series ring die eyenzelwe ngokukodwa ukutya kweenkuku ezisekelwe kwingqolowa, i-mill ifumene i-pellet durability index (PDI) ye-97.5%, yagcina i-output ezinzileyo ngaphezulu kweetoni ezi-8 ngeyure, kwaye yandisa ubomi benkonzo ye-die malunga ne-40% xa kuthelekiswa nomthengisi wabo wangaphambili. Olu phononongo lubhala uvavanyo lobuchwephesha, ukuphunyezwa, kunye neziphumo zokusebenza kobudlelwane.

Imvelaphi yoMthengi

Lo mthengi ngumvelisi wezondlo ozimeleyo okwiPhondo laseStara Zagora, embindini weBulgaria — ummandla owaziwa ngokuba yindawo yezolimo yelizwe. Isebenza kwindawo yokucoca iipellets enomgca omnye enomthamo wonyaka wemveliso omalunga neetoni ezingama-60,000, le nkampani ibonelela ngokutya okudityanisiweyo kwiifama zeenkuku ezingaphezu kwama-40 eziqeshwe kwisivumelwano kulo lonke elaseMazantsi naseMpuma yeBulgaria. Abathengi babo baquka abalimi abazimeleyo kunye nemisebenzi emininzi yenkukhu edibeneyo efuna ukuthotyelwa ngokungqongqo kwimigangatho yokhuseleko lokutya kwe-EU kunye nomgangatho.

Icandelo leenkukhu eBulgaria liye laphucuka kakhulu ukusukela oko eli lizwe lajoyina iManyano yaseYurophu ngo-2007. Imveliso yeenkukhu zasekhaya ikhule ngokuthe chu, ifikelela kwiitoni ezili-110,000 zobunzima obuphilayo kwiminyaka yakutshanje, iqhutywa kukunyuka kokusetyenziswa kweenkukhu ngomntu ngamnye kunye namathuba okuthumela kwamanye amazwe kwiimarike ezikufutshane kuquka iRomania, iGrisi, kunye neMantla eMacedonia. Olu kukhula lubeke uxinzelelo kubavelisi bokutya ukuba banikeze umgangatho wepellet ohambelanayo ngelixa belawula iindleko zemveliso.

Umthengi usebenzisa umzi-mveliso wepellet owenziwe eYurophu owawunexabiso eliphantsi le-10 t/h. Ifomyula yabo eqhelekileyo ye-broiler iqulethe malunga ne-55–60% yengqolowa, i-15–20% yesidlo sesoya, i-5–8% yesidlo selanga (imveliso efumanekayo apha ekhaya), kunye namafutha ongezelelweyo, iiminerali, kunye nee-amino acids. Ukutya okunengqolowa kunika umngeni oqinisekisiweyo wokugaya iipellets: istatshi sengqolowa siyajika sibe yi-gelatine kubushushu obuphezulu kunestatshi sombona, kwaye ngaphandle kolawulo oluchanekileyo lokulungisa umphunga kunye neenkcukacha zokufa, ukuqina kwepellet kuyaphela.

Umngeni

Kwisithuba seenyanga ezintandathu ekuqaleni kowama-2025, iqela lemveliso lale fektri libhale phantsi iingxaki ezintathu ezidibene ne-ring die yabo ekhoyo:

1. Ukwehla kwe-PDI.

Ukuhlolwa komgangatho rhoqo kubonise ukuba ukuqina kweepellet kuyehla ukusuka kwi-95.5% eyamkelekileyo ukuya kuthi ga kwi-91.2% ngenyanga yesithathu yokusetyenziswa kweedayi. Ukuqokelelwa kweefayini kwiindawo ezikhupha amanzi abandayo kunye neenkqubo zokutya efama kunyuke ngomlinganiselo, nto leyo ebangele izikhalazo ezivela kubalimi abaninzi abakwikontrakthi malunga nokuchithwa kokutya kunye nokungalingani kokutya kwiindlela zokutyisa ezizenzekelayo.

2. Ukungazinzi kokuphuma kwemveliso.

Ukuze kulungiswe umgangatho we-pellet ophantsi, abaqhubi baqhubekile nokwandisa ukongezwa komphunga kunye nokulungisa umsantsa we-roll, kodwa olu ngenelelo lubangele ukuba umthamo we-output ujikeleze phakathi kwe-6.2 kunye ne-8.8 t/h. Izinga lemveliso elingaguquguqukiyo lenze kube nzima ukuqokelelana kwe-downstream kunye nokusetyenziswa kwamandla okwandisiweyo ngetoni nganye.

3. Ukunxiba iiDie okuKhawulezayo.

I-ring die yangaphambili, ekhutshwe ngumvelisi we-generic, yayifuna ukutshintshwa emva kweeyure zokusebenza ezimalunga ne-1,800 - ngaphantsi kakhulu komgangatho weshishini weeyure ezingama-2,500-3,000 zokutya iinkukhu ezisekelwe kwingqolowa. Ukonakala kwe-die bore kwakubonakala kungalingani, kwaye amanqaku angaphambi kwexesha ayegxile kwindawo yangaphakathi ye-ring.

Uhlalutyo lwemvelaphi olwenziwe ngokubambisana ngumphathi wemveliso wefektri kunye nomcebisi wetekhnoloji yokuphakelwa kokutya kwangaphandle luchonge i-die metallurgy kunye ne-compression ratio njengezona zinto zinokubangela iingxaki. I-die yangaphambili isebenzise i-chrome steel ye-standard-grade enomlinganiselo ofanayo woxinzelelo ongazange uqwalasele iimpawu eziphezulu zokungqubana kwesitatshi sengqolowa kunye nohlobo lwe-abrasive lweefayibha zesidlo selanga.

Isisombululo sikaHongyang

Umthengi uqhagamshelane neHongyang Feed Machinery ngokuthunyelwa kushishino oluvela kumsasazi wezixhobo waseBulgaria owayefumene ngaphambili izixhobo ezingasetyenziswanga kubavelisi baseTshayina. Emva kokuphonononga idatha yokwenziwa kwefektri, iirekhodi zemveliso, kunye neefoto zokuguguleka kweedayi, iqela lobuchwephesha laseHongyang licebise isisombululo sedayi yeedayi ezenzelwe wena:

Iinkcukacha zeDie:

Ipharamitha I-Die yangaphambili Hongyang HYPM Die
Izinto eziphathekayo Intsimbi ye-chrome eqhelekileyo (12% Cr) Intsimbi ye-alloy ephezulu ye-chromium (20% Cr, 2.2% C)
Ububanzi bangaphakathi be-die 520 mm 520 mm (ukulungiswa ngokuthe ngqo)
Ububanzi obusebenzayo 180 mm 180 mm
Ububanzi bomngxuma 3.5 mm 3.5 mm
Umlinganiselo woxinzelelo (L/d) 10.0 (iyunifomu) 10.5 (ilungele ukutya okusekwe kwingqolowa)
Unyango lobushushu Ukuqina kwe-vacuum yesigaba esinye Ukuqina kwe-vacuum enezigaba ezimbini + unyango lwe-cryogenic
Ubulukhuni bomphezulu 58–60 HRC 62–64 HRC (isiseko 58–60 HRC)
Ukugqitywa komngxuma Izibhamu eziqheliweyo eziqhelekileyo Ibhola eyombiweyo ngemipu + ecoliweyo ngokuchanekileyo (Ra ≤ 0.8 µm)

Izinto eziphambili zokwahlulahlula ubuchwephesha:

I-die yaseHongyang yayinomlinganiselo wokucinezelwa osebenza kakuhle ongaphezulu kancinci (10.5 vs. 10.0), ebalelwe ukuphucula i-starch gelatinization kwiifomyula ezilawula ingqolowa ngaphandle kokucinezela kakhulu kwaye ivelise ubushushu obugqithisileyo bokungqubana. Ulwakhiwo lokunciphisa i-die - olune-inlet enciphileyo kunye ne-step relief kwi-3 mm yokugqibela yomngxuma ngamnye - lwenzelwe ukuvelisa umphezulu we-pellet oxineneyo, ohlala ixesha elide ngelixa ugcina amandla okukhupha.

Inkqubo yokuqinisa i-vacuum enezigaba ezimbini, kunye nonyango olujulileyo lwe-cryogenic kwi--120°C, yaguqula i-austenite egciniweyo kwi-matrix yentsimbi yaba yi-martensite, yavelisa ukusasazwa kwe-carbide okucolekileyo nokufanayo. Le ndlela ye-metallurgical ijongene ngqo nokuguguleka okubangelwa ziifayibha zesidlo selanga - into equlunqiweyo ebaluleke kakhulu kwezoqoqosho kummandla woLwandle oluMnyama kwaye eyaziwa ngokuba nzima kwizixhobo zokufaka iipellet.

Ufakelo lwenziwe liqela lolondolozo lwangaphakathi lomthengi ngexesha lokuvalwa okucwangcisiweyo ngempelaveki. I-die yaseHongyang yayiyindawo yokungena ngqo ye-die ekhoyo ye-520 mm, ingafuneki tshintsho kwisakhelo se-pellet mill, i-roll assembly, okanye inkqubo yokuqhuba. Ixesha elipheleleyo lokufaka lalingaphantsi kweeyure ezintandathu.

Iziphumo

I-die ye-Hongyang ring yaqaliswa ukusebenza ngo-Okthobha ka-2025. Idatha yemveliso eqokelelweyo kwiinyanga ezine ezalandelayo (ngo-Okthobha ka-2025 ukuya kuJanuwari 2026) ibonise uphuculo olulinganisekayo kuzo zonke izalathisi zokusebenza eziphambili:

I-Metric Ngaphambi (Ngaphambili) Emva (iHongyang HYPM) Uphuculo
I-PDI ephakathi (%) 93.5 (ukwehla) 97.5 (izinzile) +4.0 amanqaku
Iintlawulo xa kukhutshwa umbane kwindawo epholileyo (%) 6.8% 2.2% -68%
Ubungakanani bokusebenza obuzinzileyo (t/h) 6.2–8.8 (ayizinzanga) 8.1–8.6 (izinzile) Uluhlu luncitshiswe nge-83%
I-avareji ye-output (t/h) 7.5 8.3 + 11%
Amandla athile (kWh/t) 14.2 13.1 -7.7%
Ubomi benkonzo yokufa (iiyure) ~1,800 ~2,500 (ekhutshiweyo) + 39%
Izinga lezikhalazo zabalimi 2.3/ngenyanga 0.4/ngenyanga -83%

Uzinzo loMgangatho wePellet.Eyona miphumo ibalulekileyo yayikukuhambelana komgangatho we-pellet kuyo yonke impilo ye-die. Ukulinganiswa kwe-PDI yenyanga nganye kumanqaku eenyanga ezine kuhlale kuma-97.3%, kungekho bungqina bendlela yokuqala yokuwohloka ebonwe kwi-die yangaphambili.

Impendulo yokuguqulwa kweFeed.Iifama ezintathu ezinkulu zekhontrakthi zibike ukuba ii-feed conversion ratios eziphuculweyo (FCR) ziphakathi kwe-1.62–1.64 kwiinyanga ezine zokuqala emva kotshintsho lwedayi, xa kuthelekiswa ne-1.66–1.69 kwixesha elidlulileyo. Nangona izinto ezininzi zichaphazela i-FCR, ukuncipha kweendleko kunye nokuphuculwa kwe-pellet integrity kwachongwa ziingcali zesondlo seefama kunye neengcali zezolimo njengezinto ezinegalelo.

Amava oMsebenzi.Abaphathi beshifti yefektri baxele ukuba isidingo sokulungiswa kwesithuba semiqolo ephakathi kunye nokulungiswa kwevalvu yomphunga sinciphile. Ibhendi yokudlula emxinwa ivumele ucwangciso oluqikelelweyo lwemisebenzi yokuxuba, ukupholisa, kunye nokukhupha umthwalo.

Ingxelo yabathengi

Umphathi wemveliso kwivenkile yokusila yaseBulgaria uthethe ngentsebenziswano kuphononongo olulandelayo olwenziwe ngoFebruwari 2026:

Ekuqaleni besilumkile malunga nokuthenga kumvelisi waseTshayina, ngenxa yamava ethu angaphambili nabathengisi be-generic. Umahluko ngeHongyang wawubonakala kwiveki yokuqala - i-die yayihamba kakuhle, umgangatho we-pellet wawungcono kwangoko, kwaye okona kubaluleke kakhulu, yahlala ifana. Amaxwebhu obuchwephesha kunye nezizathu ze-die abazinikeleyo ngaphambi kokuthunyelwa zisinike ukuzithemba kokuba le yayingeyomveliso ye-generic, kodwa sisisombululo esilungisiweyo ngokwenene kwifomyula yethu ethile.

Ukususela ngoko, lo matshini wokugaya umisele iiodolo zee-die ezimbini ezongezelelweyo ze-Hongyang ring — enye yeyomatshini wabo wokugaya iipellet kunye nenye eyongezelelweyo yomgca oyintloko — kwaye uvavanya ii-roller shells ze-Hongyang ukuze zisetyenziswe ngendlela efanayo.

Isiphelo

Eli tyala laseBulgaria libonisa ukuba idayisi yeringi echazwe kakuhle, eyenziwe ngesinyithi esifanelekileyo kwaye yakhiwe ngokweemfuno ezithile zefomyula zokutya zengingqi, inokubonelela ngophuculo olubonakalayo kumgangatho wepellet, uzinzo lwemveliso, kunye neendleko zokusebenza. KwiHongyang Feed Machinery, ukubandakanyeka kuqinise ixabiso lohlalutyo lobuchwephesha ngaphambi kokuthengiswa kunye nokubaluleka kokuphatha ifomula yomthengi ngamnye njengomngeni wobunjineli owahlukileyo endaweni yokuthengiswa kwemveliso enye.

Njengoko abavelisi bezondlo baseMpuma Yurophu beqhubeka nokuphucula imisebenzi yabo kwaye bephakamisa imigangatho yomgangatho ukuze bakhuphisane kwimarike ye-EU, imfuno yezinto ezicwangcisiweyo ngokuchanekileyo kulindeleke ukuba ikhule - kwaye iHongyang ikulungele ukuhlangabezana nemfuno ngezisombululo ezithile eziqhutywa yidatha.


I-Hongyang Feed Machinery Co., Ltd. ngumvelisi okhethekileyo wee-ring dies, ii-roller shells, kunye nee-pellet mill components zemveliso yokutya kwezilwanyana, ukutya okumanzi, kunye ne-biomass. Le nkampani isekwe eLiyang, kwiPhondo laseJiangsu, eTshayina, ikhonza abathengi kumazwe angaphezu kwama-40 kwihlabathi liphela.


Ixesha leposi: Juni-16-2026
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