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I-Croatia Broiler Feed Mill ifumene i-96.8% PDI nge-Hongyang SZLH Ring Die Pellet Mill – Isifundo seMpawu zoMgangatho wePellet oHlangeneyo

ISISHWANKATHELO sebhunga

Icandelo leenkukhu eCroatia likhule ngokuqhubekayo, apho ukuxhelwa kweenkukhu ze-broiler kufikelela kwi-100%.Ubunzima obupheleleyo obuziitoni ezingama-6,376 ngoJulayi 2024ngokutsho kwedatha yeCroatian Bureau of Statistics. Ukungena kweli lizwe kwi-European Union ngo-2013 kwakhawulezisa ukuphuculwa kweshishini lezolimo, kuquka nokuveliswa kokutya okudityanisiweyo. Nangona kunjalo, iifektri ezininzi zokutya eziphakathi kwiindawo ezifana neSlavonia - indawo yezolimo yaseCroatia - ziyaqhubeka nokusebenzisa imigca yokugaya iipellet eyakhiwe kwiminyaka yoo-2000, zisokola ngokungaguquguquki kokuqina kweepellet kunye neendleko zokulungisa ezikhulayo.

Olu phononongo lwetyala luhlolaKrmiva doo, umvelisi wezondlo zosapho ohlala kufutshane ne-Osijek empuma yeCroatia, owathatha indawo ye-ring die pellet mill yakhe endala evela eYurophu nge-Umatshini wokutya weLiyang Hongyang SZLH 508 ring die pellet millekuqaleni kuka-2025. Kwixesha lemveliso leenyanga ezili-12, lo matshini ufumene i-pellet durability index (PDI) ye96.8%kwiifomyula ze-broiler finisher, zigcinwe zizinzileIitoni eziyi-6.2 ngeyure, kunye nokunciphisa ixesha lokungasebenzi elinxulumene nokufa malunga35%Eli tyala libonisa indlela iteknoloji ye-ring die eyenziwe ngobuchule obuchanekileyo, kunye nenkxaso yobugcisa ephendulayo evela kumenzi, enokubonelela ngophuculo olulinganisekayo kumgangatho wesondlo kunye nokuzinza kokusebenza - nokuba kwiifektri ezisebenzisa iiprofayili ezahlukeneyo zezinto eziluhlaza eziqhelekileyo kwimveliso yokutya yaseMpuma Yurophu.

96.8%
Isalathisi sokuQina kwePellet (PDI)
6.2 TPH
Ubungakanani obuzinzileyo
35%
Ukunciphisa ixesha lokuphumla elinxulumene nokufa
120%
Uphuculo lobomi beNkonzo yokuFa

1. Indawo yokutya kweeNkukhu zaseCroatia: Ukukhula kunye neMiqobo

Imveliso yokutya okudityanisiweyo yaseCroatia iye yanda, iqhutywa kukwanda kokusetyenziswa kweenkukhu zasekhaya kunye nemigangatho yokhuseleko lokutya ehambelana ne-EU. Ukusukela ngo-2024, i-Croatian Bureau of Statistics ibike ukuba inani lokuxhelwa kweenkukhu ngenyanga liphezulu ngokuthe rhoqo.Ubunzima obupheleleyo obuziitoni ezingama-6,000— nto leyo ebonisa ukwanda okukhulu ukusuka kuluhlu lweetoni ezingama-3,000–4,000 ezirekhodwe kwiminyaka elishumi eyadlulayo. Olu kukhula lubeke iimfuno ezifanayo kubavelisi bokutya basekhaya ukuba bonyuse imveliso ngelixa begcina umgangatho weepellet.

Iindleko zokutya zimalunga ne-1.5%Iindleko zokuvelisa iinkukhu zenyama ezingama-65–70%eCroatia, kuthelekiswa nomndilili weshishini lehlabathi. Kolu lwakhiwo lweendleko, ukusebenza kakuhle kwe-pellet kunye nokuqina kwe-pellet kuchaphazela ngokuthe ngqo umlinganiselo wokuguqulwa kokutya kwinqanaba lefama (i-FCR). Ukuqina kwe-pellet okungalunganga kukhokelela kwizohlwayo ezigqithisileyo, izifundo ezibonise ukuba zinokunyusa i-FCR ngamanqaku ama-3-5 kwimisebenzi ye-broiler - umda oguqulela kumawaka ee-euro kwinzuzo elahlekileyo kumjikelo omnye wemveliso.

Ummandla waseSlavonia, apho iKrmiva doo ikhoyo, yindawo ephambili evelisa iinkozo eCroatia, enombona omninzi, ingqolowa, kunye nesoya. Olu ncedo lwejografi lubonelela iifektri zokutya zasekuhlaleni ngokufikelela okukhuphisanayo kwizinto eziluhlaza. Nangona kunjalo, umahluko okhoyo kwiinkozo ezifumaneka apha - ingakumbi ukuguquguquka komthamo womswakama phakathi kwamaxesha okuvuna - kudala imingeni yokuhambelana kwe-pellet. I-ring die pellet mill esebenza kule ndawo kufuneka ivumelane nomahluko wezinto eziluhlaza ngaphandle kokubeka emngciphekweni umgangatho we-output okanye we-pellet.

2. Umthengi: Krmiva doo

Krmiva doo(igama alichazwanga ngokwesicelo somthengi) ngumvelisi wezondlo zekomponi ophakathi owasekwa ngo-2002, okwiikhilomitha ezili-15 kumzantsi we-Osijek kwiSithili sase-Osijek-Baranja. Le nkampani ivelisa malungaIitoni ezingama-30,000 zokutya okudityanisiweyo ngonyaka, apho ukutya kweenkuku kumalunga nama-60%. Isiseko sabathengi bayo siquka abantu abangaphezu kwama-40 abakhulisa iinkukhu eziqeshwe kwikhontrakthi kulo lonke elasempuma yeCroatia, abanye bebonelela ngeenkonzo ezinkulu ezihlanganisa iimarike zaseCroatia naseBosnia.

Lo mzi-mveliso usebenzisa umgca omnye wokufaka iipellet owaqalwa ngo-2005. Ngo-2024, umzi-mveliso we-ring die pellet womzi-mveliso wawusele uqokelele phantse iminyaka engamashumi amabini yenkonzo. Imiba ephambili ibikwe ngumphathi wemveliso womzi-mveliso,UMnu. Marko Horvat, ifakiwe:

Ukwehla kwe-PDI:Ukuqina kweepellet kwehle ukusuka kumyinge wembali we-94% ukuya kutsho malunga88–90%, ingakumbi kwiifomyula zokugqiba ezinengqolowa eninzi equkiweyo.
Ukwaphuka kweedayi ezingalinganiyo:Iipateni zokuguguleka kwangaphambi kwexesha kwi-die yokuqala edalwe kukuguquguquka komthamo, kunye nomphumo owahlukileyo phakathi4.8 kunye ne-5.5 TPHkwiifomyula ezifanayo.
Utshintsho oluqhelekileyo lwedayi:Amaxesha okutshintshwa kweedayi ayefinyeziwe ukuya kuthi ga malungaIiyure zokusebenza ezisebenzayo ezingama-2,800–3,000, xa kuthelekiswa nomlinganiselo weshishini weeyure ezingama-5,000–7,000 zeeringi ezisemgangathweni.
Ukunyuka kweendleko zokulungisa:Iindleko zokutshintshwa kwee-die kunye nee-roller shell ezidibeneyo bezithatha isabelo esikhulayo sebhajethi yokusebenza yefektri.
“Besisebenza nzima kakhulu emgceni wokutsala iipellets ukuze sihlale kwindawo yazo. Iintlawulo kwimveliso egqityiweyo bezinyuka, kwaye besifumana izikhalazo ezivela kubalimi malunga nokuchithwa kokutya kwiinkqubo zokutya ezizenzekelayo.”

- UMnu Marko Horvat, uMphathi weMveliso, uKrmiva doo

3. Inkqubo Yesigqibo

Phakathi kowama-2024, iKrmiva doo yaqalisa uvavanyo lokuthengwa kwempahla ukuze ithathe indawo yepellet mill yayo endala. Olu vavanyo luqwalasele iikhrayitheriya ezintathu eziphambili:

01
Umgangatho wepellet uhambelana nefomyula yeenkukhu zengqolowa, umgubo wombona, ingqolowa, isoya, kunye namazinga ahlukeneyo okufakwa kwengqolowa (15–30%).
02
Ubuchule bokwenza ngokwezifiso i-ring die ukuze kuphuculwe umlinganiselo wokucinezelwa kweprofayili yezinto ezikrwada zesixhobo sokusila.
03
Ixabiso lilonke lobunini, kuquka ixesha lokuphila ubomi obude kunye nokufumaneka kwenkxaso yobugcisa kwindawo yexesha yaseMpuma Yurophu.

Emva kokuvavanya ababoneleli abavela eJamani, eTurkey naseTshayina, uKrmiva ukhetheLiyang Hongyang Feed Machinery Co., Ltd.Isigqibo siphenjelelwe zizinto ezininzi:

Ukwenziwa kwee-ring die ngaphakathi endlwini:I-Hongyang isebenzisa indawo yayo yokuvelisa i-ring die ngetekhnoloji yokuqinisa i-vacuum ephumelelayoUbulukhuni bomphezulu be-HRC 60–62kunye nobunzulu bomaleko oqinileyo obuyi-1.2–1.5 mm — iiparameter ezibalulekileyo zobomi obude.
Ubunjineli be-compression ratio eyenzelwe wena:Iqela lezobugcisa likaHongyang lihlalutye idatha yefomyula kaKrmiva laza lacebisa umlinganiselo wokucinezelwa kwe1:9.5Ukutya kwe-broiler finisher, kuphucula ibhalansi phakathi kokuphuma kunye nokuqina kwe-pellet.
Uthumelo oluqhutywa yigiya:I-SZLH 508’s precision-ground helical gear drive iqinisekisa ukuhanjiswa kwe-torque rhoqo, ithintela iingxaki zokutyibilika ezinxulumene nezinye iindlela eziqhutywa yibhanti phantsi komthwalo oguquguqukayo — into eyaziwayo xa kusetyenzwa iibhetshi zefomyula ezinobunzima obahlukeneyo.
Ufakelo lweereferensi:I-Hongyang inike iimbekiselo ezivela kwiifektri zokutya iinkukhu ezifanayo ePoland naseRomania, apho ukuseta ii-ring die ezifanayo kubonakalise i-PDI ezinzileyo ngaphezulu kwe-96% ngexesha elide lemveliso.
Iindleko zokudaya ezikhuphisanayo ngetoni nganye:Amaxabiso e-ring die kaHongyang, kunye noqikelelo lobomi be-die olubonakalisiweyo lweeyure ezingama-5,500–6,500 kwiifomyula ze-broiler, kukhokelele kwixabiso le-die ngetoni malungaIphantsi nge-15–20%kunezinye iindlela ezivela eYurophu.
Izixhobo ezikhethiweyo
I-HYPM 508 Ring Die Pellet Mill
Ilinganiswe kwi-5–7 TPH kwiifomyula zokutya kweenkukhu eziqhelekileyo | Injini ephambili eyi-160 kW | Ububanzi bangaphakathi be-ring die: 508 mm

4. Ukufakela, ukuQalisa, kunye nokwenza ngokwezifiso iRing Die

I-SZLH508 yafakwa ngoDisemba ka-2024 ngexesha lokulungiswa okucwangcisiweyo, kwaye ukuqaliswa kwayo kwagqitywa ekuqaleni kukaJanuwari ka-2025. Injineli yenkonzo ephezulu yaseHongyang yayikhona kulo lonke ixesha lokufakelwa kwayo kunye nokuqaliswa kwayo.

Ukwenza ngokwezifiso iRing Die

Ngenxa yokwahluka kwezinto ezisetyenziswa yiKrmiva — ingakumbi ukufuma kombona ofumaneka apha ekhaya ukusuka kwi-13.0% ukuya kwi-15.5% ngamaxesha onyaka — iqela lobunjineli laseHongyang libalele ulungelelwaniso oluphuculweyo lwe-ring die:

Ipharamitha Inkcazo
Ububanzi bomngxuma wokufa 4.0 mm
Umlinganiselo woxinzelelo 1:9.5
Ubukhulu bokufa obusebenzayo 38 mm
Ubulukhuni bomphezulu I-HRC 60–62
Ubunzulu bomaleko oqinisiweyo 1.2–1.5 mm
Izinto zokufa Intsimbi ye-alloy ye-40Cr, iqiniswe nge-vacuum

IUmlinganiselo woxinzelelo lwe-1:9.5ikhethwe njengebhalansi ecwangcisiweyo: iphezulu ngokwaneleyo ukuqinisekisa ukuqina kwe-pellet ngaphezulu komlinganiselo we-96% we-PDI, kodwa ingabi namandla kangako kangangokuba ingathinteli ngokungeyomfuneko ukuphuma okanye yonyuse ukusetyenziswa kwamandla ngetoni nganye. Kwimixube ye-broiler ye-corn-wheat-soybean enokufakwa kwengqolowa okuphakathi (15-25%), umlinganiselo woxinzelelo kuluhlu lwe-1:9.0–1:10.0 luhlala lubonelela ngeziphumo ezilungileyo.

Uqwalaselo lweRoller Shell

Iigobolondo ezijikelezileyo ezihambelanayo zibonelelwe ngepateni yomphezulu ogobileyo ukuqinisekisa ukuba ukutya kubamba rhoqo ebusweni bedayi - iinkcukacha ezithintela ukutyibilika ngexesha lemizuzwana yokuqala ebalulekileyo yokuqalisa kwemveliso nganye kwaye zinegalelo ekugugeni nasekugugeni ngexesha lobomi bedayi.

5. Iziphumo Zokusebenza: Idatha Yemveliso Yeenyanga ezili-12

Idatha yokusebenza iqokelelwe kwixesha elipheleleyo leenyanga ezili-12 zemveliso ukususela ngoJanuwari ukuya kuDisemba 2025, igubungela malungaIiyure zokusebenza ezisebenzayo ezingama-5,800kwidayi yokuqala yeringi.

5.1 Isalathisi Sokuqina KweePellet (PDI)

Uvavanyo lwe-PDI lwenziwe kusetyenziswa i-Holmen NHP100 pneumatic pellet tester, kwaye iisampulu zithathwe kwimizuzu engama-30 ngexesha lokwenziwa kwemveliso.

Ukwenziwa kwefomyula I-PDI ephakathi (%) Uluhlu (%)
Isixhobo sokuqala iinkukhu (3.0 mm) 97.2 96.5–97.8
Umlimi weenkukhu (4.0 mm) 96.9 96.2–97.4
Umgqibezeli weenkukhu (4.0 mm) 96.8 96.0–97.3
Uphuculo oluPhambili:I-PDI eyi-96.8% esemgangathweni kwi-broiler finisher feed ibonakalise ukuphucuka okukhulu kune-96.8%.88–90% PDIkubhalwe kwi-pellet mill yangaphambili — ukwanda kwe-Amanqaku eepesenti ezisi-7–9.

5.2 Uzinzo lwe-Blood Put

Ubungakanani bokusetyenziswa kwe-overall burekhodwe kwinkqubo ye-SCADA yefektri. Kwifomyula ye-broiler finisher (imveliso enomthamo omkhulu):

I-Metric Ixabiso
Imveliso ephakathi 6.2 TPH
Ukusuka kumngangatho 0.28 TPH
Ubuncinane obuqatshelweyo 5.6 TPH
Ubuninzi obuqatshelweyo 6.5 TPH

Uzinzo lwe-throughput (i-coefficient of variation ye-4.5%) luqatshelwe liqela lemisebenzi njengophuculo oluphawulekayo. Phantsi kwe-pellet mill yangaphambili, i-throughput ibinokutshintsha nge-15–20% kuxhomekeke kwiimpawu ze-raw material batch, nto leyo ebangela ukungasebenzi kakuhle ekupholiseni nasekuhloleni.

5.3 Ukunxiba Iidayi kunye Nobude Bexesha

Ukusukela ngoDisemba ka-2025, i-ring die yayisele iqokelelene malungaIiyure ezi-5,800 ezisebenzayoUbungakanani bomngxuma womngxuma bubonise ukuguguleka okumalunga ne-0.08–0.12 mm, okungaphakathi kwemida eyamkelekileyo kwaye kubonisa ubomi benkonzo iyonke ubuncinaneiiyure eziyi-6,500–7,000ngaphambi kokutshintshwa — nto leyo ebonisa ukuphuculwa kobomi be-occupying120%xa kuthelekiswa nezixhobo zangaphambili.

5.4 Ukuncitshiswa kweeFine

I-Metric Izixhobo Zangaphambili I-SZLH 508
Isohlwayo esiphakathi (%) 9.2% 3.1%
Uluhlu (%) 7.5–12.0% 2.5–4.0%

Ukwehla kwezigwebo ukusuka kwi-9.2% ukuya kwi-3.1% kube nefuthe elikhawulezileyo: izikhalazo zabalimi malunga nokuchithwa kokutya kwiipani ezizenzekelayo zehle ngaphezulu70%kwikota yokuqala yokusebenza.

5.5 Ukusetyenziswa kwamandla

Ukusetyenziswa kwamandla athile (kWh ngetoni nganye yokutya okufakwe iipellet, ngaphandle kwezixhobo ezincedisayo):

Ukwenziwa kwefomyula kWh/toni
Isiqalisi seenkuku zenyama 17.8
Umlimi weenkukhu 16.5
Umgqibezeli weenkukhu 16.2

La manani ahambelana nemilinganiselo yoshishino yee-ring die pellet mills zale klasi yokucubungula ii-broiler standard formulations kubushushu obuyi-70–75°C.

6. Ingxelo yabathengi

UMnu. Marko Horvat, umphathi wemveliso kaKrmiva, unikezele ngolu vavanyo lulandelayo emva kweenyanga ezili-12 zokusebenza:

Ngomgangatho wePellet
"Umgangatho wepellet yeyona nto ibonakalayo. Xa uvula ibhegi ngoku, ubona iipellets ezipheleleyo, ezifanayo - hayi imveliso eqhekekileyo esasiyithumela ngaphambili. Abalimi bethu baqaphela ngoko nangoko. I-integrator enye enkulu esibonelela ngayo inciphise ukuphindaphindwa kwayo kokuhlolwa komgangatho kuba ukuhambelana kweepellets zethu kwenza ukuba iisampulu ezineenkcukacha zingabi yimfuneko."
Ngokuzinza kokusebenza
"Umphumo awusaphumi. Nokuba sisebenzisa iindlela zokulima zasebusika ezisebenzisa umbona omninzi okanye ukutya kwasehlotyeni okusebenzisa umbona omninzi, umatshini uyaqhubeka nesantya sawo. Oko kuqikelelwa kuthetha ukuba singazicwangcisa iishedyuli zemveliso ngokuchanekileyo endaweni yokulungelelanisa rhoqo ukuguquguquka kwemveliso."
Ngenkxaso kaHongyang
“Injineli egunyazisayo ichithe iintsuku ezine ezipheleleyo neqela lethu, kungekuphela nje kwi-pellet mill kodwa nakwi-upstream conditioning kunye ne-downstream cooling setup. Ilungise useto loxinzelelo lomphunga, ixesha lokugcina i-conditioner, kunye neenkcukacha zokubeka i-die scraper ezingazange zijongwe ngumthengisi wethu wangaphambili. Xa sasinengxaki encinci ye-roller bearing kwiinyanga ezintandathu emva koko, iHongyang yathumela iindawo ezitshintshiweyo zingadlulanga iiyure ezingama-72 ngesikhokelo sevidiyo senkqubo yokutshintsha.”

7. Uhlalutyo: Kutheni i-SZLH 508 ivelise iziphumo

Uphuculo lokusebenza olubonwe eKrmiva doo lunokubangelwa zizinto ezahlukeneyo zobugcisa:

Umlinganiselo woxinzelelo olungiselelweyo: I-1:9.5 die specification, elinganiswe ngokweempawu zeKrmiva zezixhobo ezikrwada, iqinisekise ukuba i-mechanical compression eyaneleyo yokubopha i-pellet matrix ngaphandle kokungqubana okugqithisileyo okuya kuthintela i-output.
Inkqubo Yokuqinisa Umshini Wokugalela I-Vacuum: Unyango lobushushu lwe-vacuum lwaseHongyang lufikelela kubunzulu obuhambelanayo becala kulo lonke ubuso be-die — iinkcukacha zobugcisa ezichaphazela ngokuthe ngqo ukufana kokunxiba kwaye, ngokwandisa, uzinzo lokuphuma kwayo ngexesha lomsebenzi we-die. Ukuqina okungalinganiyo, isiphene esaziwayo kwi-ring dies yomgangatho ophantsi, sibangela ukuwohloka kwangaphambi kwexesha okudala i-throughput drift eyenzeka kwiKrmiva ngezixhobo zayo zangaphambili.
Uthumelo oluqhutywa ziigiya: I-SZLH 508’s helical gear drive, xa ithelekiswa nezinye iindlela eziqhutywa yibhanti, isuse ukuguquguquka kwe-torque phantsi komthwalo otshintshatshintshayo — okubalulekileyo xa kusetyenzwa iibhetshi zefomyula ezinobuninzi kunye neempawu zokuhamba ezitshintsha phakathi kokubaleka.
Ujongano lweRoller-Die oluhambelanayo: Iprofayili ye-corrugated roller shell, echazwe ukuze ihambelane noqwalaselo lwe-die hole kunye nomlinganiselo woxinzelelo, iqinisekise ukubamba okufanelekileyo kokutya kunye nokusasazwa koxinzelelo ngokulinganayo ebusweni be-die. Oku kuhlala kungajongwa xa kufakelwa i-ring die pellet mill kodwa kubalulekile kuzo zombini iindlela ezisemgangathweni we-pellet kunye nexesha elide lokufa.

8. Isiphelo

Ityala le-Krmiva doo libonisa ukuba i-mill yokutya iinkukhu zaseMpuma Yurophu enobukhulu obuphakathi inokufezekisa uphuculo olulinganisekayo noluzinzileyo kumgangatho wee-pellet kunye nokuzinza kokusebenza ngokuphucula i-ring die pellet mill eyenziwe kakuhle. I-SZLH 508 inikezele nge-SZLH 508I-96.8% ye-PDIkwisidlo sokugqiba iinkukhu,I-6.2 TPH ezinzileyo, kunyeUphuculo lwe-120% kubomi benkonzo yokufaxa kuthelekiswa nezixhobo ezitshintshiweyo.

KwiLiyang Hongyang Feed Machinery, olu fakelo luqinisa amandla enkampani okukhonza abavelisi bezondlo ze-EU — imakethi ebonakala ngolindelo oluphezulu, iiprofayili ezahlukeneyo zezinto eziluhlaza, kunye nokuhlolwa okungqongqo kokusebenza kwezixhobo. Eli tyala ligxininisa ixabiso lokudibanisa imveliso ye-precision ring die kunye nenkxaso yobunjineli ethile yesicelo: indlela eyahlula iHongyang kubaboneleli bezixhobo zempahla kwaye ibeka inkampani njengeqabane elithembekileyo leefektri zezondlo ezifuna izixhobo ezisebenza ngokuqhubekayo phantsi kweemeko zemveliso zokwenyani.

Njengoko icandelo leenkukhu laseCroatia liqhubeka nomzila walo wokuphucula imveliso kunye nemveliso yokutya kwasekhaya isanda ukuhlangabezana neemfuno ezikhulayo, ukuthembeka kwezixhobo kunye nokuhambelana komgangatho weepellet kuya kuhlala kuyinxalenye ebalulekileyo yokhuphiswano. Ityala leKrmiva licebisa ukuba i-right ring die pellet mill, echazwe kakuhle kwaye ixhaswe ngokufanelekileyo, inokwenza loo mahluko.

Olu phononongo lwetyala lusekelwe kwidatha yemveliso kunye neerekhodi zodliwanondlebe nabathengi eziqokelelwe phakathi kukaJanuwari noDisemba 2025. Iinkcukacha zezixhobo zibonisa i-SZLH 508 ring die pellet mill njengoko yenzelwe ukulinganisa i-Krmiva doo Pellet Durability Index eyenziwe kusetyenziswa indlela yeHolmen NHP100. Yonke idatha yokusebenza irekhodwe phantsi kweemeko eziqhelekileyo zemveliso yorhwebo. Igama lenkampani yomthengi alichazwanga xa liceliwe.


Ixesha leposi: Juni-16-2026
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