I-Greece Sea Bass Feed Mill ifumene i-6.5 t/h Imveliso ezinzileyo nge-Hongyang Ring Die Pellet Mill

ISISHWANKATHELO sebhunga

IGrisi yeyona mveliso inkulu ye-sea bass efuyiweyo (iDicentrarchus labrax) kunye ne-sea bream (iSparus aurata) kwi-European Union. NgokweNgxelo Yonyaka ye-Hellenic Aquaculture Producers Organisation (HAPO) ka-2025, imveliso edibeneyo yezi ntlobo zimbini ifikelele kwiitoni ezili-114,500 ngo-2024, ivelise ixabiso lentengiso le-€721 yezigidi. Malunga ne-82% yale mveliso ithunyelwe kwiimarike ezingama-38 ngaphandle kweGrisi, nto leyo egxininisa ukubaluleka kwecandelo kwibhalansi yorhwebo lokutya lwesizwe.

Kwimizi-mveliso yokutya yaseGrisi ebonelela ngolu shishino lunzima, umgangatho weepellet awuyonto nje yobuchwephesha - yinto efunekayo kwezorhwebo. Abathengi bokuthumela kwamanye amazwe e-Itali, eSpain, eFransi, naseMbindi Mpuma bavavanya iipellets zokutya ngokuqina, izinga lokutshona, ukuzinza kwamanzi, kunye nokufana kwezondlo. Ibhetshi enye engaphantsi komgangatho inokutshabalalisa ubudlelwane obukhuliswe kwiminyaka emininzi.

Olu phononongo lwetyala luhlola indlela umenzi we-aquafeed waseGrisi ophakathi ngobukhulu awoyisa ngayo umgangatho we-pellet oqhubekayo kunye nemingeni yokuphuma kwayo ngokwamkela inkqubo ye-Hongyang SZLH series ring die pellet mill. Iziphumo — iitoni ze-metric eziyi-6.5 ngeyure yemveliso ezinzileyo, isalathisi sokuqina kwe-pellet esingaphezulu kwe-97%, kunye nokuzinza kwamanzi okungaphezulu kwemizuzu eyi-120 — zibonisa ukuba oomatshini bokutya baseTshayina abakhelwe injongo ethile banokuhlangabezana nemigangatho echanekileyo yokulima aquaculture yaseMedithera.

Iprofayili yabathengi be-Greek Aquafeed Landscape kunye neProfayili yabathengi

Umxholo woShishino

Icandelo lezolimo zaselwandle laseGrisi lahlulwe ziimpawu ezininzi ezichaphazela ngqo iimfuno zefektri yokutya:

• Ubuchwephesha kwizilwanyana:Iintlanzi ze-sea bass kunye ne-sea bream zenza ngaphezulu kwe-90% yemveliso yeentlanzi ezifuywayo kuzwelonke. Ezi ntlobo zitya inyama zifuna iiproteni eziphezulu (i-42–48% yeproteni ekrwada), ii-pellets ezintywilayo ezinamanqatha amaninzi ezinobubanzi obuphakathi kwe-2.0 mm ukuya kwi-6.0 mm.
• Imigangatho yomgangatho eqhutywa kukuthunyelwa kwamanye amazwe:Njengoko i-82% yemveliso ithunyelwa kwamanye amazwe, ukutya kwaseGrisi kufuneka kuhambelane neemfuno ezahlukeneyo zomthengi wamazwe ngamazwe. Ukutya okusebenza kakuhle emanzini aseGrisi kunokungaphumeleli phantsi kweemeko ezahlukeneyo zolimo kumazwe angaphandle.
• Inyani yemozulu kunye neyothutho:Iifektri zokutya zaseGrisi zisebenza kwimozulu yeMeditera enehlobo elishushu nelomileyo. Uzinzo lwepellet ngexesha lokugcina nokuthutha ngaphesheya koLwandle iAegean ukuya kwiifama zeekheyiji eziseziqithini yingxaki ebalulekileyo yokusebenza.

Umthengi

Umthengi — obizwa apha ngokuba yi-“MedFeed SA” ukuze ahloniphe ubumfihlo bezorhwebo — ngumvelisi wezondlo zosapho oseCentral Greece, malunga ne-40 km ukusuka kwizibuko laseVolos. Yasekwa ngo-2002, le nkampani yaqala njengomthengisi omncinci weefama zeentlanzi ezikufutshane kwaye ukususela ngoko ikhule yaze yakhonza imisebenzi engaphezu kwama-20 yokufuya kwiikheyiji kulo lonke uLwandle lwaseAegean nase-Ionian.

Ngaphambi kokufakwa kweHongyang, iMedFeed yayisebenza kwifektri yeepellet eyenziwe eYurophu eyayisebenza ngokwaneleyo kangangeminyaka engaphezu kweshumi. Nangona kunjalo, njengoko inkampani yandisa isiseko sayo sabathengi kunye nomthamo wokuthumela ngaphandle, kwavela iingxaki ezintathu ezinxulumeneyo:

1. Ukwehla komthamo wokusebenza:Lo matshini udalayo wazabalaza ukugcina amandla okuvelisa angaphezulu kwe-4.0 t/h kwi-4.0 mm sea bream diking feed, nto leyo eyabangela utshintsho kwixesha elongezelelekileyo ngexesha leemfuno eziphezulu (kusukela ngo-Epreli ukuya kuSeptemba).
2. Ukungalingani komgangatho wepellet:I-Pellet Durability Index (PDI) yahluka phakathi kwe-91% kunye ne-96% kwiibhetshi ezahlukeneyo, kwaye ukuveliswa kwentlawulo ngamanye amaxesha kudlula i-8%. Abathengi baqala ukukhupha uthuli oluninzi kwiingxowa zokutya ezihanjiswayo.
3. Izikhalazo zokuzinza kwamanzi:Iipellets zokuntywila ze-sea bass — ekufuneka zihlale zihleli phantsi kwikheyiji ubuncinane imizuzu engama-60 ukuze zivumele ukusetyenziswa ngokupheleleyo — ngamanye amaxesha ziyabola ngaphambi kwexesha, nto leyo ekhokelela ekungcoleni ukutya kunye nokungoneliseki kwabathengi.

Isigqibo sokuthenga kunye neNkqubo yoKhetho

Kutheni le nto kufuneka kubekho iChinese Ring Die Pellet Mill?

Ekuqaleni iMedFeed yayiceba ukufumana umzi-mveliso wepellet endaweni yawo kwi-OEM eyaziwayo yaseYurophu. Ixabiso eliqingqiweyo lidlule kwi-€380,000 kumatshini onomthamo ofanayo, kunye nexesha lokuhanjiswa kwemveliso leeveki ezingama-22. Umphathi wemveliso wenkampani, uMnu. Dimitris A., wayekhe watyelela umzi-mveliso wokutya waseGrisi owawufake umzi-mveliso wepellet owenziwe eDenmark - kwaye wayesazi ngexabiso eliphantsi kunye nobunzima bokugcinwa kwawo.

Ekuqaleni kowama-2024, iqela lokuthenga leMedFeed laya kwingqungquthela yonyaka ye-Aquaculture Europe, apho badibana nentetho malunga nobuchwepheshe be-ring die pellet mill evela eTshayina. Benomdla, baqalisa unxibelelwano nabavelisi abathathu baseTshayina, kuquka iLiyang Hongyang Feed Machinery Co., Ltd.

Kutheni Hongyang?

Isiphakamiso sobugcisa sikaHongyang sazihlukanisa ngeendlela ezahlukeneyo:

• Ulungelelwaniso lomlinganiselo wokucinezelwa kweringi:Iinjineli zaseHongyang zihlalutye indlela ethile yokutya yeMedFeed — equka i-25% yentlanzi, i-18% yesoya, i-12% yengqolowa yegluten, kunye ne-8% yeoyile yentlanzi — zaza zacebisa umlinganiselo wokucinezelwa we-1:10.5 kwi-4.0 mm sea bream die kunye ne-1:11 kwi-6.0 mm sea bass die. Ababoneleli baseTshayina abakhuphisanayo banikezela ngemilinganiselo yokucinezelwa eqhelekileyo ngaphandle kohlalutyo oluthile lwefomyula.
• Ukudibanisa i-conditioner enamaleko amabini:Eqonda ukuba i-starch gelatinization ibalulekile ekuzinzeni kwamanzi e-pellet etshonayo, uHongyang ucebise ukudibanisa i-SZLH pellet mill ne-double-layer conditioner enika ixesha lokugcina imizuzwana eli-120-180 kwi-85-90°C. Olu yayilulungiselelo olungakhange lunikwe ngabanye abathengisi baseTshayina ngexabiso elifanayo.
• Ukukhanya kwesinyithi se-roller shell:UHongyang unikezele ngesiqinisekiso sezinto ezineenkcukacha zeegobolondo zeroller (intsimbi ye-alloy ye-20CrMnTi enonyango lwe-carburizing), kubandakanya iinkcukacha zobunzima bomphezulu (HRC 58–62) kunye nobomi benkonzo obulindelekileyo phantsi kweeparamitha zokusebenza zeMedFeed. Eli nqanaba loxwebhu lakha ukuthembana ngexesha lesigaba sovavanyo.

Emva kovavanyo lweenyanga ezintathu oluquka iifowuni zokubhekisa kubathengi baseHongyang abakhoyo eMzantsi-mpuma Asia kunye notyelelo lwefektri eLiyang, iMedFeed ifake iodolo ye-SZLH608 ring die pellet mill enye ene-double-layer conditioner ngoJuni 2024. Utyalo-mali lulonke - kuquka i-conditioner, inkqubo yokuthambisa ngokuzenzekelayo, kunye ne-spare ring die set - yayimalunga ne-55% yexabiso le-OEM yaseYurophu, kunye nexesha lokuhambisa leeveki ezili-10.

Ukufakelwa kunye nokuQaliswa

Inkqubo ye-SZLH608 yafika kwiziko leMedFeed ngasekupheleni kuka-Agasti 2024. UHongyang wathumela iqela labantu ababini abaqeqeshwayo — omnye unjineli woomatshini kunye nomnye unjineli wombane — abahlale apho iintsuku ezili-12.

Iziganeko ezibalulekileyo ngexesha lokuqalisa:

• Ulungelelwaniso loomatshini:Injini ephambili (160 kW, iipali ezi-6) kunye ne-ring die assembly zilungelelaniswe kwi-0.03 mm, ziqinisekiswe yi-laser alignment tooling.
• Ukulinganiswa kwenkqubo yomphunga:I-conditioner enezitezi ezimbini idityaniswe ne-boiler yomphunga ekhoyo ye-MedFeed (umthamo we-1.2 t/h). Injineli kaHongyang ilungise uxinzelelo lomphunga ukuya kwi-0.4 MPa yaza yaqinisekisa ukuba ijakethi ye-conditioner igcina i-88°C ± 2°C phantsi kokusebenza okuqhubekayo.
• Uvavanyo lomthwalo:Kwisithuba seentsuku ezintathu, le nkqubo yavavanywa kwiifomyula ezintathu — ukutya kokuqala kwe-sea bass eyi-2.0 mm, ukutya okukhuliswa yi-sea bream okuyi-4.0 mm, kunye nokutya okugqibezela i-sea bass okuyi-6.0 mm. Zonke ezi fomyula zintathu zifikelele kwiziphumo ebezijoliswe kuzo kwiiyure zokuqala ezingama-48 zovavanyo.

Iziphumo Zokusebenza

Uzinzo lokuhamba

I-MedFeed irekhode idatha yemveliso kwixesha leenyanga ezintandathu ukususela ngoSeptemba 2024 ukuya kuFebruwari 2025. I-SZLH608 inika rhoqo:

Uhlobo lokutya: I-Sea bass starter (2.0 mm)— Ithagethi: 4.5 t/h | Eyona: 4.3 t/h | Amandla: 18.2 kWh/t

Uhlobo lokutya: Umlimi we-sea bream (4.0 mm)— Ithagethi: 6.0 t/h | Eyona: 6.5 t/h | Amandla: 14.8 kWh/t

Uhlobo lokutya: I-Sea bass finisher (6.0 mm)— Ithagethi: 7.0 t/h | Eyona: 7.2 t/h | Amandla: 13.1 kWh/t

Inani le-6.5 t/h kwi-4.0 mm sea bream grower feed limele ukuphucuka kwe-62.5% kune-4.0 t/h ye-pellet mill yangaphambili. Amandla emveliso yenyanga anyuke ukusuka kwiitoni ezingama-720 ukuya kwiitoni ezili-1,100, okuvumela iMedFeed ukuba isuse ngokupheleleyo utshintsho lwexesha elongezelelweyo.

IiMetriki zoMgangatho wePellet

Uvavanyo lwelebhu lweqela lesithathu (olwenziwa yilebhu yohlalutyo lokutya ese-Athens) kwiisampulu ezintathu zemveliso engacwangciswanga ngoNovemba ka-2024 luvelise ezi ziphumo zilandelayo:

Isiqalisi se-Sea Bass esiyi-2.0 mm:I-PDI: 97.2% | Iintlawulo: 1.8% | Uzinzo lwamanzi: 125 min | Uxinano olukhulu: 620 g/L

Umlimi we-Sea Bream oyi-4.0 mm:I-PDI: 97.8% | Iintlawulo: 1.4% | Uzinzo lwamanzi: 135 min | Uxinano olukhulu: 640 g/L

Isigqibezeli se-Sea Bass esiyi-6.0 mm:I-PDI: 98.1% | Iintlawulo: 1.1% | Uzinzo lwamanzi: 148 min | Uxinano olukhulu: 655 g/L

Amaxabiso okuzinza kwamanzi — adlula imizuzu eli-120 kuzo zonke iipellets ngobukhulu — ayebaluleke kakhulu. Umthengi omkhulu weMedFeed, umqhubi wefama ye-sea bass cage enee-cages ezili-12 kwiPagasetic Gulf, uxele ukwehla okubonakalayo kwenkunkuma yokutya ebonakalayo ngexesha lemisebenzi yokondla. Umlinganiselo wokuguqulwa kokutya kwefama (FCR) uphucuke ukusuka kwi-1.52 ukuya kwi-1.47 kwixesha lokujonga leenyanga ezine, umphathi wefama athi ngokuyinxenye kukunciphisa ukubola kweepellets.

Impembelelo Yokusebenza Nezoqoqosho

Ngaphaya kwemilinganiselo yobugcisa, kuye kwavela iingenelo ezininzi zokusebenza:

• Ubomi benkonzo yokufa:Iseti yokuqala ye-ring die (10.5 compression ratio, 4.0 mm) icutshungulwe malunga neetoni ezingama-3,800 ngaphambi kokuba ibonise ukuguguleka okunokulinganiswa — kuhambelana nobomi obuqikelelweyo bukaHongyang beetoni ezingama-3,500–4,500 kwiifomyula ze-aquafeed.
• Ukusebenza kakuhle kwamandla:Ukusetyenziswa kwamandla okuqhelekileyo kwe-14.8 kWh/t kwifomyula ye-4.0 mm bekuphantsi nge-9% kune-16.3 kWh/t yomatshini wangaphambili, nto leyo ethetha ukonga umbane ngonyaka malunga ne-€4,200 ngamaxabiso ombane wemizi-mveliso yaseGrisi.
• Ukufikeleleka kokugcinwa:Iqela lolondolozo leMedFeed libike ukuba ukutshintshwa kwe-roller shell - umsebenzi ofunekayo rhoqo emva kweeyure zokusebenza ezingama-800–1,000 - unokugqitywa ngaphantsi kwemizuzu engama-90 kunye neengcali ezimbini, xa kuthelekiswa neeyure ezi-3 nangaphezulu kumatshini wangaphambili.

Ingxelo yabathengi

Kwingxelo elandelayo kaDisemba 2024, uMnu. Dimitris A. unike ingxelo ngqo:

Besilumkile malunga nokuthenga i-pellet mill eTshayina. Ishishini lethu eGrisi belisoloko lixhomekeke kwizixhobo zaseYurophu naseScandinavia. Kodwa umatshini waseHongyang udlule kulindelo lwethu. Ukuphuculwa kozinzo lwamanzi kuphela kuye kwaqinisa isikhundla sethu kubathengi bokuthumela kwamanye amazwe. Xa umthengi wethu wase-Itali wayetyelele umzi-mveliso wethu ngoNovemba, bathetha ngokukodwa ngobunzima be-pellet kunye nokufana kwayo. Olu hlobo lokuqinisekisa lubalulekile.

Umphathi we-MedFeed wongeze ngelithi umgangatho we-pellet ohambelanayo wenze lula amaxwebhu abo okuqinisekisa umgangatho wokuhlolwa kwemida ye-EU - inzuzo yokusebenza engeyonto incinci.

Isiphelo

Amava eMedFeed abonisa indlela ebonwe ngayo kwiindawo ezininzi zokufakela ukutya emanzini eHongyang: ukuba iteknoloji ye-Chinese ring die pellet mill eyenziwe kakuhle, xa ichazwe kakuhle kwaye imiselwe, inokubonelela ngemilinganiselo yokusebenza ehlangabezana okanye idlule leyo yezinye iindlela zaseYurophu ezibiza kakhulu.

Kwicandelo lezolimo zasemanzini laseGrisi — elijongene nokhuphiswano olukhulayo oluvela kubavelisi baseTurkey nabase-Egypt — ukufikelela kwizixhobo zokucubungula ukutya ezingabizi kakhulu nezithembekileyo yindlela efanelekileyo yokukhuphisana. I-SZLH series ring die pellet mill, enobunjineli bayo be-compression ratio kunye nenkqubo yokulungisa i-integrated, inika indlela esebenzayo yokuphucula umgangatho we-pellet ngelixa ilawula iindleko zemali.

Indlela kaHongyang — edibanisa ukucaca kwe-metallurgical, inkxaso yokuthumela kwindawo, kunye nokubonisana nobuchwepheshe okuqhubekayo — ibonisa ifilosofi yomthengisi ebeka phambili intsebenziswano yokusebenza yexesha elide kunokuthengiswa kwezixhobo zentengiselwano. Kwishishini apho umgangatho we-pellet uguqulela ngokuthe ngqo ekukhuleni kweentlanzi, ukuguqulwa kokutya, kwaye ekugqibeleni inzuzo, loo filosofi inexabiso elibonakalayo.

Imithombo yedatha: Ingxelo Yonyaka ye-Hellenic Aquaculture Producers Organisation (HAPO) ka-2025; Iirekhodi zemveliso ze-MedFeed SA (ngoSeptemba 2024 - ngoFebruwari 2025); iingxelo zelebhu zohlalutyo lokutya komntu wesithathu (e-Athens, ngoNovemba 2024). Igama lomthengi alichazwanga xa liceliwe yinkampani.