I-Tanzania Broiler Feed Mill ifezekisa imveliso ezinzileyo ngeHongyang Ring Dies

ISISHWANKATHELO sebhunga

Icandelo leenkukhu laseTanzania likhula ngokukhawuleza, imveliso yeenkukhu zorhwebo ikhula ngaphezulu kwe-13% ngonyaka. Kule meko yokhuphiswano, ukutya kumela i-60–70% yeendleko zemveliso zizonke, nto leyo eyenza ukusebenza kakuhle kwe-feed mill kube yinto ebalulekileyo kwinzuzo. Olu phononongo luhlola indlela i-integrator ye-broiler ephakathi kummandla waseDar es Salaam enciphise ngayo ngempumelelo iindleko zokuthenga ii-ring die malunga ne-15% ngelixa igcina—kwaye kwezinye iindlela zokulinganisa ziphucula—umgangatho we-pellet, ngokutshintsha ukusuka kumthengisi we-ring die waseYurophu ukuya eHongyang (Liyang Hongyang Feed Machinery Co., Ltd.).

Kwisithuba seenyanga ezintandathu zovavanyo, i-Hongyang ring dies yabathengi evavanyiweyo kwii-pellet mills ezimbini ze-CPM 7726-series pellet mills ezisebenzisa ii-broiler finisher feed formulations. Iziphumo zibonise i-consistent pellet durability index (PDI) engaphezulu kwe-93%, i-stable hourly throughput, kunye ne-die-related downtime ephantsi kakhulu xa kuthelekiswa ne-European-sourced ring dies zabo zangaphambili.

Umxholo woShishino lweeNku eTanzania

Ngokwentetho yohlahlo-lwabiwo mali yeSebe lezeMfuyo nezokuLoba laseTanzania yowama-2024/2025, ilizwe livelise kwaye lasasaza amantshontsho angama-95.58 ezigidi kunyaka-mali ka-2023/2024, ukunyuka kwe-13.9% kunonyaka ophelileyo. Kula, amantshontsho angama-73.48 ezigidi ayengamantshontsho enyama, nto leyo ebonisa ukuba imveliso yenyama iphambili kweli candelo. Njengoko kukho iinkukhu ezimalunga nezigidi ezingama-72 kulo lonke ilizwe kwaye kukho i-metric tons eziqikelelwa kwizigidi ezi-2.5 zeetoni zokutya ngonyaka, uxinzelelo kubavelisi bokutya ukuba banikezele ngomgangatho ohambelanayo ngamaxabiso akhuphisanayo alukaze lube lukhulu.

Ukusekwa kwe-Aviagen East Africa Limited eKilimanjaro—evelisa impahla yoomakhulu noomakhulu kwimarike yengingqi—kuye kwaphakamisa ulindelo lomgangatho kulo lonke uthotho lwexabiso. Iifed mills ezisebenzela imisebenzi yeenkuku zorhwebo kufuneka zihlangabezane nemigangatho echanekileyo yokuqina kwepellet, umlinganiselo wokuguqulwa kokutya (i-FCR), kunye nokuhambelana kwemveliso.

Imvelaphi yabathengi kunye noMngeni

Umthengi ngumdibanisi weenkukhu ozimeleyo oqhuba umzi-mveliso wokutya, indawo yokuxhela, kunye nenethiwekhi yokukhulisa iikhontrakthi kufutshane neDar es Salaam. Lo mzi-mveliso usebenza malunga neetoni eziyi-8,000–10,000 ze-metric feed ze-broiler ngenyanga, kunye nee-pellet mills ezimbini ze-CPM 7726-series pellet ezisebenza iiyure ezili-16–18 ngemini kwishedyuli yeentsuku ezintandathu.

Ngaphambi kokuba asebenzisane neHongyang, umthengi wayesebenzisa kuphela ii-ring dies ezivela kumvelisi odumileyo waseYurophu. Nangona ii-European dies zazisa umgangatho owamkelekileyo we-pellet, umthengi wayejongene nemingeni emithathu engapheliyo:

1. Iindleko zokuthenga: Iimpahla zaseYurophu ezithengiswayo zibiza kakhulu, ngenxa yeendleko eziphezulu zabasebenzi kunye namandla kwilizwe elivelisayo.
2. Ixesha Lokukhokela Ukuhanjiswa: Amaxesha aqhelekileyo okuhanjiswa kwempahla eeveki ezisi-8 ukuya kwezili-12 adala ubunzima ekulawulweni kwempahla kunye nemiqobo ethile kwimveliso.
3. Inkxaso Elinganiselweyo Emva Kokuthengisa: Umgama wejografi uthintele amandla omthengisi okubonelela ngengcebiso yobuchwepheshe ngexesha elifanelekileyo malunga nokukhetha iidayi kunye nokusombulula iingxaki.

Ifuna ukuphucula iindleko zemveliso ngaphandle kokubeka umgangatho esichengeni, iqela lokuthenga labathengi laqala ukuvavanya abanye ababoneleli ngee-ring die ekuqaleni kuka-2025. IHongyang yafakwa kuluhlu olufutshane ngokusekelwe kwirekhodi yayo yokubonelela ngee-ring dies ezihambelana ne-CPM, i-Andritz, kunye ne-Van Aarsen pellet mills kwiimarike kulo lonke elaseMzantsi-mpuma Asia, eMbindi Mpuma, nase-Afrika.

Hongyang Ring Die Solution

Iqela lezobugcisa laseHongyang lenze uphononongo oluneenkcukacha lweeparamitha zemveliso yomthengi ngaphambi kokuba licebise iinkcukacha zedayi yeringi eyenzelwe wena:

Imodeli yePellet Mill: CPM 7726-12
Ububanzi bangaphakathi beRing Die: 762 mm
Ububanzi obusebenzayo: 190 mm
Ububanzi bemingxunya: 3.0 mm
Ubukhulu obusebenzayo: 60 mm
Umlinganiselo woxinzelelo: 1:10
Izinto eziphathekayo: Intsimbi ye-alloy ekumgangatho ophezulu (ekhutshwe igesi nge-vacuum)
Unyango lobushushu: Isithando somlilo esinomoya + ukucima okuqhubekayo

I-die ecetyiswayo yayineempawu zobugcisa ezibalulekileyo ezaziyahlula kwezinye iindlela eziqhelekileyo:

Ukukhethwa kwezinto: Iibhilethi zentsimbi ye-alloy ekhutshwe nge-vacuum-degassed Hongyang, zinciphisa ukufakwa kwezinto kunye nokuqinisekisa iipropati zezinto ezifanayo kuyo yonke indawo engenanto. Olu lungelelwano lwe-metallurgical lubalulekile ekugcineni i-geometry yemingxuma phantsi kweemeko eziqhubekayo zoxinzelelo oluphezulu.

Ukubhola ngokuchanekileyo: Imingxunya yokusika imigodi yagqojozwa kusetyenziswa iidrili zezibhamu zaseJamani ezingeniswe kwamanye amazwe kwiimashini ze-CNC ezine-spindle ezininzi, nto leyo eyabangela ukuba imiphezulu ye-bore ibe bushelelezi kwaye ikwazi ukumelana nobubanzi obuqinileyo. Inkqubo yokubhola nge-single-pass yaqinisekisa ukugqitywa kwemingxunya rhoqo ukusuka ekungeneni ukuya ekuphumeni, nto leyo eyanciphisa umngcipheko wokuvaleka kwemingxunya ngexesha lokuqalisa kokufakwa kwayo.

Unyango Lobushushu Be-Vacuum: I-die iye yanyangwa ngobushushu kwi-vacuum oven elandelwa kukucima okuqhubekayo, nto leyo eyabangela ukusasazwa kobunzima obufanayo emzimbeni we-die kunye ne-oxidation encinci kumphezulu. Le nkqubo ibe negalelo ekwandiseni ubomi be-die kwaye yanciphisa ukuguguleka kwangaphambi kwexesha kwizicelo zokutya kwe-broiler ezineetoni ezininzi.

Ukuqalisa Okungaxutywanga: Inzuzo eyahlukileyo yedayi yeHongyang yayikukwazi ukuqala ukuvelisa iipellets ezithengiswayo kwangoko emva kokufakwa, ngaphandle kwexesha eliqhelekileyo lemizuzu engama-20-30 lokucoca elifunekayo kwiidayi ezininzi ezikhuphisana nazo. Oku kuthetha ngokuthe ngqo ekunciphiseni inkunkuma yokutya kunye nokubuyela ngokukhawuleza kwimveliso epheleleyo.

Iziphumo zeMveliso

Umthengi ufake i-Hongyang ring die yokuqala phakathi kowama-2025 kwiPellet Mill #1, eyayinikelwe ekutyeni kwe-broiler finisher (isiseko somgubo wombona-isoya, i-18% yeproteni ekrwada). Izalathisi zokusebenza eziphambili zilandelwe kwixesha lovavanyo lweentsuku ezingama-90:

I-Metric: I-Pellet Durability Index (PDI) – Umthengisi Wangaphambili: 92.5% – Hongyang: 93.8% – Utshintsho: +1.3%
I-Metric: Izinga lokuPhuma (t/h) – Umthengisi wangaphambili: 10.2 – Hongyang: 10.5 – Utshintsho: +2.9%
Imilinganiselo: Izinga lokuBuyiselwa kweeFine – Umthengisi wangaphambili: 8.2% – Hongyang: 6.5% – Itshintshi: -20.7%
I-Metric: Ixesha lokutshintsha i-Die – Umthengisi wangaphambili: iiyure eziyi-2.5 – eHongyang: iiyure eziyi-2.5 – Utshintsho: Ilingana
I-Metric: Ubomi beNkonzo yokufa (eqikelelweyo) – Umthengisi wangaphambili: iiyure ezingama-2,200-2,400 – eHongyang: iiyure ezingama-2,300-2,500 – Utshintsho: Olufanayo
Imilinganiselo: Iindleko zokuthenga – Umthengisi wangaphambili: Isiseko – Hongyang: ~15% isezantsi – Itshintshi: -15%

Uphuculo lwe-PDI, nangona luncinci ngokwepesenti epheleleyo, lube nefuthe elibalulekileyo kwimisebenzi esezantsi. Imbuyekezo ephantsi yesohlwayo inciphise umthwalo wokuphinda ucutshungulwe kwiindawo zokugaya nezokuxuba, ngelixa ukuphuculwa kobungqingqwa be-pellet ngexesha lokuhambisa umoya kunye nokudluliselwa kwe-elevator yebhakethi kunciphisa inkunkuma yokutya kwangaphakathi.

Mhlawumbi eyona nto ibalulekileyo ngokwembono yokusebenza yayikukuzinza kokuphuma kwemveliso. Umthengi uxele ukuba i-die yaseHongyang igcine amazinga okuvelisa ahambelanayo kulo lonke ixesha layo lokusebenza kwaye kufuneka i-die face dressing encinci, nto leyo enegalelo kwishedyuli yemveliso eqikelelweyo kunye nokungenelela okuncitshisiweyo kwabasebenzi.

Ingxelo yabathengi

Emva kweenyanga ezintandathu zokusebenza ne-Hongyang ring dies kuzo zombini ii-pellet mills, umphathi we-mill unike la magqabaza alandelayo:

“Sasilumkile xa sasiqala ukucinga ngomthengisi weeringi zaseTshayina. Amava ethu angaphambili nabanye abavelisi baseAsia ayexubene. Kodwa iqela lobuchwephesha laseHongyang lajongana neemfuno zethu ngobuchwephesha, labuza imibuzo echanekileyo malunga nokwakheka kwethu kunye nePDI ekujoliswe kuyo, laza lanikezela nge-die esebenza ukususela ngosuku lokuqala. Ukonga iindleko kuyinyani, kodwa into endichukumise ngakumbi kukuba umgangatho weepellet uphucukile ngokwenene. Iintaka zethu zisebenza kakuhle kwaye asibonanga mpembelelo imbi kwiFCR.”

Umphathi wokuthenga wongeze wathi:

"Ixesha lokuqalisa lidla ngokuba ziiveki ezine ukuya kwezintlanu xa lithelekiswa nesibhozo ukuya kwezilishumi elinesibini kumthengisi wethu wangaphambili. Oku kukodwa kusinika ukuguquguquka okukhulu ekucwangciseni izinto ezisetyenzisiweyo. Xa sasinombuzo malunga nokulungiswa kwe-compression ratio yefomyula entsha yokuqalisa iinkukhu, ingcali yaseHongyang yaphendula ngengcebiso eneenkcukacha kwiiyure ezingama-24."

Indlela iHongyang eqinisekisa ngayo ukungqinelana komgangatho

Emva kwezi ziphumo kukho indlela ecwangcisiweyo kaHongyang yokwenza imveliso ye-ring die, eyaphuhliswa ukususela oko inkampani yaqala ukuvelisa i-ring die ngo-2006. Izinto eziphambili kwisakhelo sabo sokuqinisekisa umgangatho ziquka:

- Ukulandeleka kwezixhobo eziluhlaza: Yonke into engenanto ilandeleka ngokwenani layo lobushushu, kunye neesatifikethi zomatshini eziqinisekisa ukwakheka kweekhemikhali kunye neempawu zoomatshini.
- Ukuhlolwa kweNkqubo: Ububanzi bemingxuma kunye nepitch kuqinisekiswa ngokulinganisa okubonakalayo kumanqanaba ahlukeneyo ngexesha lokugrumba.
- Uvavanyo Lokuqina Emva Konyango Lobushushu: Ukuqina kulinganiswa kwiindawo ezininzi ebusweni bedayi kunye nembobo yangaphakathi ukuqinisekisa ukufana.
- Uhlolo Lokugqibela Lwemilinganiselo: Ububanzi bangaphakathi, ubunzulu, kunye nobukhulu beflange yokufakela buqinisekiswa ngokuchasene nemodeli echaziweyo yepellet mill ngaphambi kokuba ithunyelwe.

ILiyang Hongyang Feed Machinery Co., Ltd. inesatifikethi se-ISO kwaye ibonelela ngee-ring dies kunye nee-roller shells ezihambelana nazo zonke iimpawu eziphambili ze-pellet mill, kubandakanya i-CPM, i-Andritz, i-Buhler, i-Van Aarsen, i-Famsun, kunye ne-Muyang. Iimveliso zenkampani zithunyelwa kumazwe angaphezu kwama-30 kulo lonke elase-Asia, e-Afrika, eMbindi Mpuma, eYurophu, naseMelika.

Isiphelo

Olu phononongo lubonisa ukuba ii-ring dies ezikumgangatho ophezulu ezivela kubavelisi abakhethekileyo baseTshayina abanjengoHongyang zinokulingana okanye zidlule ukusebenza kwababoneleli abaziwayo baseYurophu ngelixa zibonelela ngexabiso elifanelekileyo kunye neenzuzo zexesha lokuqalisa. Kubathengisi bokutya baseTanzania abasebenza kwimarike ekhula ngokukhawuleza, ejongene namaxabiso, indibaniselwano yomgangatho we-pellet othembekileyo, iindleko zokuthenga ezincitshisiweyo, kunye nenkxaso yobugcisa ephendulayo imele ixabiso elinomtsalane.

Eyona nto iphambili ayikokunciphisa iindleko nje kuphela—imalunga nokufezekisa uzinzo lwemveliso ngezixhobo ezisebenza rhoqo ngexesha lokusetyenziswa kwayo. Amandla kaHongyang okubonelela ngolo zinzo, exhaswa bubuchule bokwenyani bokunyibilikisa isinyithi kunye nokuvelisa, yiloo nto yahlula inkampani kwimarike yehlabathi exineneyo.