ISISHWANKATHELO sebhunga
Umvelisi wezondlo zehagu ophakathi eLower Saxony, eJamani, ummandla ovelisa malunga ne-30% yokutya kweehagu kweli lizwe, wayalela iHongyang Machinery's SZLH508 ring die pellet mill ekuqaleni kuka-2025 njengenxalenye yokuhlaziywa komgca wemveliso. Emva kweenyanga ezisibhozo zokusebenza ngokuqhubekayo, le mill igcine imveliso yeetoni ezili-10 ze-metric ngeyure (TPH) kunye nePellet Durability Index (PDI) edlula rhoqo kwi-96%, ngelixa ukusetyenziswa kwamandla kwehle nge-12% xa kuthelekiswa nenkqubo yangaphambili ye-flat-die. Olu phononongo lubhala iikhrayitheriya zokukhetha, inkqubo yokufakela, kunye nedatha yokusebenza ukusuka kwiintsuku zokuqala ezingama-240 zokusebenza, inikezela ngendawo yokubhekisa kwiifektri zaseYurophu ezivavanya ukuphuculwa kwetekhnoloji ye-ring die.
1. Umxholo weShishini: Imveliso yokutya kweehagu zaseJamani
IJamani yeyona mveliso inkulu yeehagu kwi-European Union, ineehagu ezimalunga nezigidi ezingama-21.2 ezikwi-inventri ngoNovemba ka-2023 (Statistisches Bundesamt, 2024). Eli lizwe lenza ngaphezulu kweetoni ezingama-24 ezigidi zokutya okudityanisiweyo ngonyaka, apho ukutya kweehagu kubalelwa malunga ne-38% - malunga neetoni ezi-9 ezigidi (FEFAC, 2024). I-Lower Saxony kunye ne-North Rhine-Westphalia zizonke zigcina ngaphezulu kwama-60% eehagu ezigqityiweyo zelizwe, nto leyo eyenza le ndlela ibe yeyona ndawo ixineneyo yokutya kweehagu eYurophu.
Icandelo lokutya okudityanisiweyo laseJamani lisebenza phantsi kwemithetho engqongqo: i-EU Feed Hygiene Regulation (EC No 183/2005), iGerman Feedstuffs Ordinance (FuttMV), kunye nenkqubo yesatifikethi se-QS Qualität und Sicherheit GmbH. Umgangatho wePellet olinganiswa ngokuyintloko yi-PDI kunye nepesenti yentlawulo ayisiyonto ikhethwayo kwezorhwebo kuphela kodwa yiparameter yokuthobela enxulumene neziphumo zempilo-ntle yezilwanyana kunye nemilinganiselo yokugaywa kwezondlo.
Iifektri zaseJamani bezisoloko zithenga izixhobo zokufaka iipellets kubavelisi basekhaya nakwamanye aseYurophu. Nangona kunjalo, ukunyuka kweendleko zemali kunye nexesha elandisiweyo lokufumana iipellets ezenziwe eYurophu kuye kwabangela ukuba iqela labavelisi abaphakathi bavavanye ezinye iindlela zaseAsia ezinokubonelela ngemilinganiselo yokusebenza efanayo kunye nexesha elifutshane lokuhambisa.
2. Iprofayili yoMthengi kunye noMngeni wokusebenza
Umthengi obizwa ngokuba yi-“Betrieb M” ngokuyimfihlo usebenzisa umzi-mveliso wokutya iihagu onemigca enye kufutshane ne-Oldenburg eLower Saxony, ekhonza iifama ezili-12 zokugqiba iikontraka kunye nemisebenzi emithathu yokugqiba iihagu ngaphakathi kwerediyasi yeekhilomitha ezingama-60. Imveliso yonyaka ngaphambi kokuhlaziywa yayimalunga neetoni ezingama-28,000, igubungela ububanzi beepellet ezintandathu (2.5 mm ukuya kwi-4.5 mm) kwiintlobo ezine zokwenziwa: i-starter, i-grower, i-finisher, kunye ne-lactating fawn.
Ngaphambi kowama-2025, iBetrieb M yayisebenza iifektri ezimbini zepellet ezisebenza ngaxeshanye, nganye inikwe i-5 TPH kodwa ayifikeleli kwimveliso engaphezulu kwe-4.2 TPH rhoqo. Imingeni ephambili yayi:
1. Ukungazinzi kwemveliso: Ubungakanani bomsebenzi butshintshe nge-±18% kwiinguqu ezahlukeneyo ngenxa yokunyuka kokuguguleka kwe-die, nto leyo edinga ukuba abaqhubi bahlengahlengise rhoqo i-conditioner steam injection kunye nesantya se-feeder. Uphicotho lwangaphakathi kwi-Q3 ka-2024 lurekhode iziganeko ezingama-62 ezingacwangciswanga ngexesha lokungasebenzi kwiintsuku ezingama-90, apho ezingama-41 kuzo zibangelwe kukuvinjwa kwe-pellet mill okanye uhambo lokugqithisa iimoto.
2. Umgangatho wepellet ongaguqukiyo: Amaxabiso e-PDI alinganiswe kusetyenziswa i-Holmen NHP100 tester ngokwe-ISO 17830 aphakathi kwe-92.3% kwiipellets zokugqiba ze-3.5 mm, ngaphantsi kwengcebiso ye-QS ye-¥ 95% yokutya kweehagu. Ingcali yesondlo sale fektri ixele ukuba umxholo we-fines kwibhini yefama uphakathi kwe-4.8%, nto leyo ekhokelela ekuziphatheni kokukhetha ukutya okubonwe kwiihagu ezifuyayo kunye nokwanda kwe-1.7% kwi-feed conversion ratio (FCR) xa kuthelekiswa neesampuli zepellet ezivavanywe ngqo kwisango lokugaya.
3. Amandla aqatha: Ulwakhiwo lwe-flat-die lusebenzise i-18.2 kWh ngetoni nganye yokutya okufakwe iipellet (okulinganiswe kwi-main drive motor), apho abaphathi baqwalasele i-10-15% ngaphezulu komgangatho woshishino lweenkqubo ze-ring die ezinomthamo olinganayo (idatha yomgangatho wokuveliswa kokutya okuhlanganisiweyo ye-FEFAC, 2023).
4. Imali yokulungisa: Imijikelo yokutshintshwa kweediyi kunye neeroli yayiphakathi kweeyure zokusebenza ezingama-800-1,000, nto leyo ethetha ukuba itshintshe iidiyi ezimalunga ne-10 ngonyaka ngomatshini ngamnye. Utshintsho ngalunye lwalufuna iiyure ezi-3.5-4 zokungasebenzi ukuze kuphole, kuqhaqhwe, kutshintshwe, kwaye kulungiswe kwakhona.
3. Ukukhethwa kwezixhobo kunye nezizathu zobugcisa
UBetrieb M ukhuphe isicelo sekowuteshini (RFQ) phakathi kowama-2024 kubathengisi bezixhobo abathandathu abathathu baseYurophu nabathathu baseAsia. Iikhrayitheriya zovavanyo zilinganiswe ngolu hlobo lulandelayo: ukuveliswa okuqhubekayo (30%), ukuhambelana komgangatho wepellet (25%), ukusebenza kakuhle kwamandla (20%), iindleko zizonke zobunini (15%), kunye nexesha lokuhambisa/lokugunyazisa (10%).
I-SZLH(HYPM)508 yaseHongyang Machinery ikhethwe emva kovavanyo oluthelekisayo olwenziwe kwiziko lokubonisa laseHongyang eChangzhou ngoSeptemba 2024, apho iBetrieb M ithumele khona iitoni ezintathu zefomyula yayo yokugqiba (umgubo we-corn-soybean osekwe kwi-corn-soybean, i-14.7% crude protein, i-3.9% crude fiber) ukuze kuvavanywe i-pellet. I-SZLH(HYPM)508 ifezekisile oku:
- Umyinge wokusebenza: 10.3 TPH ngexesha lokubaleka okuqhubekayo kweeyure ezi-4 (ubunzima obusebenzayo: 4.0 mm 70/70 mm, umlinganiselo woxinzelelo 1:8.5)
- PDI: 97.1% (Holmen NHP100, uvavanyo lwe-60-yesibini)
- Ukusetyenziswa kwamandla athile: 15.6 kWh/tonne kwindawo ephambili yokuqhuba
I-SZLH(HYPM)508 yi-belt-driven ring die pellet mill enobubanzi be-die yangaphakathi obuyi-508 mm, i-motor ephambili eyi-160 kW, kunye noqwalaselo lwe-feeder oluqhutywa ziimoto ezimbini. Izinto eziphambili ezahlulahlulayo ziquka i-stainless steel conditioner enobude be-2.5-meter retention length enika imizuzwana engama-45-90 yexesha le-conditioning (elihlengahlengiswayo nge-paddle angle), inkqubo ye-pneumatic die hoist evumela utshintsho lwe-die ye-single-operator ngaphantsi kwemizuzu engama-40, kunye nenkqubo ye-lubrication ezenzekelayo ene-programmable grease intervals ehambelana neeyure zokusebenza kunye ne-tonnage.
Isisombululo esifakiweyo sisonke sasiquka: i-SZLH(HYPM)508 ring die pellet mill, i-HYSC-3.0 twin-shaft paddle conditioner, i-HY-FD2000 forced feeder, kunye nephaneli yokulawula ye-PLC edibeneyo enonxibelelwano lwe-Modbus TCP kwinkqubo ye-SCADA ekhoyo yesityalo. Ukufakelwa kwagqitywa ngoFebruwari 2025 ngexesha lesithuba sokulungiswa esicwangcisiweyo seentsuku ezi-5, apho iHongyang ithumela iinjineli ezimbini eziya kunika umsebenzi wokujonga indawo, ukulungelelanisa, kunye nokuvavanya umthwalo.
4. Iziphumo Zokusebenza: Januwari-Agasti 2025
Emva kwesigaba sokugunyaziswa (iintsuku zokuqala ezingama-30, kunye nomphumo wokusebenza onyuswe kancinci kancinci ukusuka kwi-6 ukuya kwi-10 TPH), idatha yemveliso yeenyanga ezisixhenxe ezalandelayo (ngoMatshi-Septemba 2025) yaqokelelwa lisebe lokuqinisekisa umgangatho leBetrieb M. Le theyibhile ilandelayo ishwankathela izalathisi zokusebenza eziphambili:
| Ipharamitha | Ukuphuculwa Kwangaphambi Komsebenzi (iFlat-Die) | I-SZLH508 (Matshi-Septemba 2025) | Utshintsho |
|---|---|---|---|
| Umphumo ozinzileyo | 4.2 TPH (ngesigayo ngasinye) | 9.8 TPH (isixhobo sokugaya esinye) | +17% vs. 2× ithiyori flat-die |
| Isalathisi Sokuqina Kwepellet (3.5 mm) | 92.3% (umndilili) | 96.4% (umndilili) | +4.1 iipesenti zamanqaku |
| Izigwebo xa kuziswa efama (4.8% (umndilili)2.1% (umndilili)-56% | |||
| Ukusetyenziswa kwamandla (kWh/t) | 18.2 (ngesigayo ngasinye) | 15.4 | -15.4% |
| Ixesha lokuphumla elingacwangciswanga (iziganeko/inyanga) | 13.7 | 2.1 | -85% |
| Ubomi benkonzo yokufa (iiyure zokusebenza) | 800-1,000 | 1,600+ (iyaqhubeka) | +60% ubuncinci |
Eyona nkqubela ibalulekileyo ngokwembono yengcali yesondlo yayikukuncipha okukhulu kweentlawulo ngexesha lokusetyenziswa. Uvavanyo lwangaphakathi lukaBetrieb M kwindawo yokukhulisa iintlanzi enamakhanda angama-400 (ubunzima bomzimba obungama-25-60 kg, ixesha leentsuku ezingama-42) lubike ukuba i-FCR eyi-2.38 ene-pellets ezenziwe nge-SZLH508, xa kuthelekiswa ne-2.44 ene-pellets yangaphambili ebonelela ngayo iphuculo eli-2.5%. Nangona evuma ukuba izinto ezininzi eziguquguqukayo zichaphazela i-FCR efama, ingcali yesondlo ithi inxalenye elinganiswayo yale nzuzo kukunciphisa ukuchithwa kokutya ngenxa yokuziphatha kokwahlulahlula.
Ukonga amandla kwe-2.8 kWh ngetoni nganye, kuphindaphindwe ngemveliso yonyaka ye-28,000 yeetoni, kuvelise ukonga okuqikelelweyo kwe-78,400 kWh okulingana neetoni ezingama-31 ze-CO2 phantsi kwe-2024 electrical grid emission factor yaseJamani ye-0.395 kg CO2/kWh (Umweltbundesamt, 2024). Kwizinga lombane wemizi-mveliso elimalunga ne-¬0.18/kWh eLower Saxony, oku kubonisa ukuncitshiswa kweendleko ngokuthe ngqo ngaphezulu kwe-¬14,000 ngonyaka.
5. Amava oMsebenzi kunye neNgxelo yoLondolozo
Umphathi wolondolozo lukaBetrieb M uxele ukuba inkqubo yokuphakamisa ii-die hoist ye-pneumatic inciphise ixesha lokutshintsha ii-die ukusuka kwiiyure ezi-3.5-4 zangaphambili ukuya kwimizuzu engama-35-45, ngomqhubi omnye kunye nomncedisi omnye. Inkqubo yokuthambisa ezenzekelayo isuse ishedyuli yegrisi yemihla ngemihla yamanqaku asibhozo esandla ngomatshini ngamnye, yaza yatshintshwa ngokuhlolwa kwekhatriji kabini ngeveki.
Umphathi wesityalo uqaphele ukuba ukuhlanganiswa kweModbus TCP kunye nenkqubo ye-SCADA kubonelele ngokubonakala kwangempela komsinga wemoto, amaqondo obushushu okuthwala, uxinzelelo lomphunga we-conditioner, kunye neeparameter zobushushu bokufa ezazijongwa ngaphambili kuphela ngokufundwa ngesandla rhoqo. Olu luhlu lwedatha luvumele iqela le-QA ukuba lidibanise ukuguquguquka komgangatho we-pellet kunye nokuphambuka kwenkqubo ethile, kunciphisa ixesha lohlalutyo lwemvelaphi yeziganeko zomgangatho ukusuka malunga neeyure ezimbini ukuya kwimizuzu eli-15.
Iindawo ezimbini zokuphucula kwixesha elizayo zichongiwe: okokuqala, umthengi ucele uhlobo lwe-direct coupling drive (endaweni ye-belt-drive) ukuze kwandiswe umgca wesibini, ecaphula iingenelo zokusebenza kakuhle ezibonakala ziphantsi kothumelo lwe-belt; okwesibini, ulwimi lwe-operator interface ekuqaleni lwalusetelwe kwi-Mandarin, nto leyo eyayifuna inkxaso ekude kaHongyang ukuze itshintshele kwisiNgesi. Ukususela ngoko uHongyang uhlaziye i-firmware ye-HMI ukuba itshintshele kwisiNgesi ngokuzenzekelayo xa kusetyenziswa i-European deployments.
6. Isiphelo
Ukufakwa kweBetrieb M kubonisa ukuba i-ring die pellet mill yanamhlanje evela kumvelisi waseAsia inokuhlangabezana neemfuno zokuveliswa, umgangatho we-pellet, kunye nokuthembeka kwemveliso yokutya okudityanisiweyo yaseJamani xa izixhobo zichazwe ngokufanelekileyo kwimeko yokwenza kunye nokusebenza. Izinto eziphambili zempumelelo ziquka ukuvavanywa kwetyala lokuthenga kwangaphambili kunye ne-feedstock yomthengi, inkxaso epheleleyo yokuthumela kwindawo, kunye noyilo lwe-PLC oluhambelana nokuzilawula kwezityalo ezikhoyo.
Kwimizi-mveliso yokutya yaseYurophu ephakathi ejongene nemida yomthamo okanye ii-asethi zokuguga kweepellets, uthotho lwe-HYPM lwaseHongyang lubonisa indlela yokuhlaziya engabizi kakhulu kunye nedatha yokusebenza ebhaliweyo ngoku efumanekayo kwisiza sereferensi saseJamani. Iseti yedatha yeenyanga ezi-8 eboniswe apha ngelixa ilinganiselwe ixesha xa ithelekiswa novavanyo lweminyaka emininzi igubungela iiyure zokusebenza ezaneleyo ukubonelela ngesiseko esibalulekileyo sozinzo lwe-PDI, ukusetyenziswa kwamandla, kunye nomthwalo wolondolozo.
I-Hongyang Machinery iyaqhubeka nokuqokelela idatha yokusebenza kolu fakelo rhoqo ngekota kwaye iza kupapasha iziphumo ezihlaziyiweyo njengoko izixhobo ziqokelela iminyaka eyongezelelweyo yenkonzo.
Ixesha leposi: Juni-08-2026
