I-Ghana Broiler Feed Mill ifumene i-97.5% ye-PDI nge-Hongyang Ring Die – Isifundo seMpawu kwiMveliso eZinzileyo kunye nokuSebenza kakuhle kweendleko

ISISHWANKATHELO sebhunga

Kwicandelo leenkukhu elitshintsha ngokukhawuleza eGhana – apho imfuno yokutya kwesizwe idlula iitoni ezingama-460,000 ngonyaka kodwa iifektri zokutya zasekhaya zisebenza nge-12% kuphela yamandla afakiweyo – ukuthembeka kwezixhobo yinto ebalulekileyo. Olu phononongo luhlola ifektri yokutya kweenkuku ephakathi eKumasi, eGhana, eyathatha indawo yee-ring dies zayo ezivela eYurophu ngee-ring dies ezenziwe ngokwezifiso ezivela kwiLiyang Hongyang Feed Machinery Co., Ltd. Isiphumo: i-pellet durability index (PDI) izinze kwi-97.5%, i-output igcinwe izinzile kwi-8.5 tonnes ngeyure ngexesha lokuveliswa okwandisiweyo, kwaye iindleko zokutya ngetoni nganye yokutya okuvelisiweyo zehle malunga ne-18%. Eli tyala libonisa indlela ubunjineli be-precision ring die, kunye nenkxaso yobugcisa ephendulayo, enokuvula umgangatho wokutya ohambelanayo kwiindawo zokusebenza ezishushu ezinzima.

1. Indawo Yokutya Kweenkukhu eGhana: Imfuno Idlula Amandla Asekuhlaleni

Ishishini leenkukhu laseGhana libonisa into engaqhelekanga: imfuno yonyaka yemveliso yeenkukhu idlula iitoni ezingama-460,000 (i-USDA), kodwa iifektri zokutya zasekhaya zivelisa kuphela i-12% yomthamo wepleyiti, ngokutsho kweGhana National Association of Poultry Farmers (GNAPF). Imveliso yeenkukhu igubungela kuphela i-15% yokusetyenziswa kwasekhaya, kwaye intsalela izaliswa zizinto ezifakwe ekhenkcezisini – ikakhulu ezivela eBrazil, kwi-EU, nase-United States.

Ukutya kumela ukuya kuthi ga kwi-70% yeendleko zemveliso yenkukhu eGhana, nto leyo eyenza umgangatho we-pellet kunye nokusebenza kakuhle kwemveliso kube yeyona nto ibalulekileyo yokwenza inzuzo. Kubaqhubi be-feed mill, ipesenti nganye elahlekileyo ekuqineni kwe-pellet iguqulela ngqo kwinkunkuma ephezulu yokutya, ukuncipha kobunzima beentaka, kunye nemida ewohlokileyo kwimarike esele ichaphazeleka yindleko.

Kule meko, umzi-mveliso wokutya usebenzisa umgca we-pellet ye-broiler ye-10 yeetoni ngeyure eKumasi, unceda iifama zawo ze-broiler ezidibeneyo kunye nabalimi bekhontrakthi kulo lonke iNgingqi yaseAshanti. Lo mgca wakhiwe malunga nomzi-mveliso we-pellet waseYurophu ongeniswe kwamanye amazwe, kwaye umphathi womzi-mveliso wayexhomekeke ixesha elide kwiidayimani zomenzi wezixhobo ngokwakhe.

2. Umngeni woMthengi: Umgangatho wePellet ongaguqukiyo kunye notshintsho oluqhelekileyo lweDie

Phakathi kowama-2025, le fektri yayijongene neengxaki ezintathu eziphindaphindayo ezazinciphisa inzuzo:

Ukwehla kwe-PDI ngexesha lokusebenza kwe-die. I-ring die entsha yaseYurophu idla ngokuzisa i-PDI ye-95-96% kwiiyure zokuqala ezingama-300. Ngaphaya kweeyure ezingama-500, i-PDI yehla yaya kwi-91-92%, nto leyo evelisa izigwebo ezigqithisileyo eziqokelelene kwindawo ebandayo nakwiindawo zokutyela. Abalimi beenkukhu baxele ukuba ukutya okutyayo kwanda kwaye kukhula ngokungalinganiyo kwimihlambi – kunye nomxholo we-fines ekutyeni okuziswayo odlula i-6% ngobunzima.

Utshintsho rhoqo lwee-die oluphazamisa iishedyuli zemveliso. Ii-die zaseYurophu zazifuna ukutshintshwa rhoqo emva kweeyure zokusebenza ezingama-700-800 ngokomndilili, nto leyo eyayibangela ukuba ixesha lokungasebenzi elingacwangciswanga lihlale malunga neeveki ezintlanu ukuya kwezintandathu. Utshintsho ngalunye lubiza iiyure ezi-4-5 zokulahleka kwemveliso - malunga neetoni ezingama-34-42 zokutya okugqityiweyo ngesiganeko ngasinye - kunye nomsebenzi kunye nomthwalo wokufumana ii-die ezitshintshiweyo ezivela eYurophu kunye namaxesha okukhokela eeveki ezine ukuya kwezintandathu.

Ixabiso elinyukayo ngetoni nganye. Njengoko i-ring die nganye ixabisa malunga ne-USD 4,200-4,800 ezisiwe eGhana, i-die cost yodwa imele malunga ne-USD 2.65-2.80 ngetoni nganye yokutya okuvelisiweyo. Xa zidityaniswe neendleko ezifihlakeleyo zexesha lokungasebenzi kunye nezikhalazo zabathengi ezinxulumene nomgangatho, abaphathi beli shishini baqaphela ukuba i-ring die yayiyeyona nto ibalulekileyo kumgca wemveliso ogcinwe kakuhle.

3. Impendulo yoBugcisa kaHongyang: Ubunjineli bokuDieka kweRingi eKhethekileyo

Iqela lokuthenga le fektri liqalise unxibelelwano neLiyang Hongyang Feed Machinery Co., Ltd. ngokusebenzisa ireferensi yorhwebo lwengingqi kwikota yesi-3 ka-2025. Endaweni yokubonelela ngeemveliso ezithengiswayo, iqela lobuchwephesha laseHongyang lenze uvavanyo olucwangcisiweyo ngaphambi kokuba lenze naluphi na uncomelo:

- Ndiphonononge indlela yokutya kwenkukhu ye-mill – isiseko somgubo wombona-wesoya onamafutha angama-3.5-4.0% kunye neproteni ekrwada engama-18-20% – Uhlalutyo lokusasazwa kobungakanani bamasuntswana okugaya (ububanzi obuphakathi bejometri ekujoliswe kuyo: 650-700 μm) – Kuhlolwe iiparameter zokulungisa (uxinzelelo lomphunga, ubushushu, ixesha lokugcina) – Ndiphonononge indibano yerola ekhoyo ukuze ndibone iipateni zokuguguleka ezibonisa ukungalingani kosasazo loxinzelelo

Ngokusekelwe kolu vavanyo, uHongyang ucebise iinkcukacha zesidiyeli sendandatho esenziwe ngokwezifiso:

Eyona nto yahlulahlulayo yayiyinkqubo yokuqinisa i-vacuum kaHongyang, evelisa ubulukhuni obufanayo kuyo yonke i-ring die cross-section – kungekuphela nje kumphezulu ongaphakathi wokusebenza. Kwi-broiler feed formulations enamafutha aphakathi, oku kuthetha ukuguguleka kwemingxunya rhoqo kunye nomgangatho we-pellet ozinzileyo kuyo yonke impilo ye-die. Umlinganiselo woxinzelelo olungiselelweyo we-1:9.2 ukhethwe ukuze uhambelane neempawu zokubopha ze-formula ethile, ukubonelela ngexesha elaneleyo lokuhlala le-starch gelatinization ngaphandle kokucinezela kakhulu kwaye kuvelise ubushushu obuninzi okanye ukutsalwa kwamandla.

4. Iziphumo Zokusebenza: Uphuculo Olunokulinganiswa

I-die yokuqala ye-Hongyang ring yafakwa ekuqaleni kwekota yesi-4 ka-2025. Emva kweentsuku ezingama-60 zokubeka esweni ngokuqhubekayo, i-mill yabhala idatha yokusebenza elandelayo:

Uzinzo loMgangatho wePellet

I-PDI ilinganiswe veki nganye kusetyenziswa i-Pfost tumbling can tester (indlela eqhelekileyo yeYunivesithi yaseKansas State). I-die yaseHongyang igcine i-PDI phakathi kwe-97.2% kunye ne-97.8% ukuya kwi-1,200 iiyure zokusebenza, kungekho mkhuba ubalulekileyo ngokwezibalo. Umxholo we-fines kwi-feed egqityiweyo (elinganiswe kwindawo epholileyo) umyinge we-2.1%, xa kuthelekiswa ne-4.5-6.2% kunye ne-die yangaphambili kuluhlu lweeyure ezingama-500-800.

Imveliso ephumayo

I-pellet mill ikwazile ukugcina iitoni eziyi-8.5 ngeyure – amandla alinganiswe ngumgca – kungekho kwehla kokuphuma kwamandla okubangelwa yimeko yokufa. Ukutsalwa kwamandla enjini kuhlala ngaphakathi koluhlu olucetywayo lomenzi kulo lonke ixesha lokubeka esweni, okuqinisekisa ukuba umlinganiselo woxinzelelo lwe-1:9.2 awuzange ubeke iindleko zamandla ezibangelwa yiparasite.

Ubomi kunye noQoqosho lweendleko

Ngokusekelwe kumlinganiselo wokuguguleka othathwe kwiiyure ezili-1,200, ubomi benkonzo obuqikelelweyo bedayi yaseHongyang buziiyure ezili-1,600-1,800 phantsi kweemeko zokusebenza zangoku - malunga ne-2.2× ubomi obufunyenweyo kwiidayi zangaphambili zaseYurophu. Njengoko idayi yaseHongyang ixabisa malunga ne-USD 3,200 ezihanjisiweyo kunye nomphumo oqikelelweyo we-13,600+ yeetoni, ixabiso ledayi ngetoni lifikelela kwi-USD 0.24 - ukwehla kwe-18-20% ukusuka kwi-USD yangaphambili ye-2.65-2.80 ngetoni. Ukuqwalasela ixesha lokungasebenzi elithintelweyo (kuqikelelwa ukuba kukho iziganeko ezi-8 zokutshintsha ngonyaka), ulondolozo olupheleleyo lonyaka ludlule kwi-USD 14,000 kwi-pellet mill enye.

Ingxelo yokuguqulwa kwesondlo evela kubalimi

Abalimi beenkukhu ezikhonzwa yifektri baxele ukuba kukho ukuphucuka okulinganiselweyo kwi-feed conversion ratio (FCR). Nangona uvavanyo lokutya olulawulwayo lwalungaphaya kolu vavanyo, idatha yefama edityanisiweyo ibonise ukuphucuka kwamanqaku angama-0.03-0.05 kwi-FCR (umz., ukusuka kwi-1.72 ukuya kwi-1.68), okubangelwa kukuncipha kokuchithakala kokutya kunye nokuthembeka okungcono kweepellets kwinkqubo yokondla. Ngamaxabiso okutya kweenkukhu zaseGhana kunye nomthamo wemveliso eqhelekileyo, nokuba kuphuculwe i-0.04 FCR kumela malunga ne-USD 6,000-8,000 kwimali egciniweyo yonyaka kwi-100,000-intaka nganye.

5. Umahluko weNkonzo yaseHongyang

Ngaphaya kweenkcukacha zobugcisa, umphathi wemisebenzi yefektri ugxininise iinkalo ezimbini zokubandakanyeka kweHongyang ezahlula ubudlelwane babathengisi bangaphambili:

Inkxaso yobugcisa ngaphambi kokufakwa. Iinjineli zaseHongyang zenze uhlolo oluncediswa yividiyo kwi-pellet mill, i-roller assembly, kunye ne-conditioning system ngaphambi kokuba idayisi ithunyelwe. Oku kufumanise ingxaki encinci yokulungelelaniswa kwe-roller - engafunyanwanga ngexesha lokulungiswa rhoqo - eyayingalungiswanga, ukuba, xa ingalungiswanga, yayinokubangela ukuwohloka kwedayi engalinganiyo kunye nomgangatho wedayi ophantsi nokuba injani na umgangatho wedayi.

Impendulo ekhawulezileyo kwiimeko zokusebenza kwetropiki. Ukufuma okungqongileyo eGhana (ngokwesiqhelo yi-75-85%) kunye nokuguquguquka rhoqo kwe-grid voltage kwenza iimeko zokusebenza zahluke kwezo zikwiifektri zokutya ezinemozulu epholileyo. UHongyang ulungise inkqubo yokuqhekezwa ecetyiswayo ye-die entsha - echaza ixesha elide lokulungisa umthwalo omncinci kwaye ecebisa iinkqubo ezithile zolawulo lokufuma - ukuze kuhlangatyezwane nezi zinto zokusingqongileyo. Umphathi wemveliso wefektri uqaphele ukuba eli nqanaba lokuziqhelanisa nemeko alikho kumaxwebhu anikezelwe kwiifektri zangaphambili zaseYurophu.

IHongyang igcina isitokhwe seeringi ezicwangcisiweyo kwiimodeli zepellet mill zaseNtshona Afrika, kunye nokuhanjiswa kwempahla emoyeni eAccra kwiintsuku ezisi-7-10 zokusebenza. KwiKumasi mill, oku kususe ixesha lokunikezelwa kwempahla kwiiveki ezine ukuya kwezintandathu elalinyanzelise ukuba i-mill ithwale uluhlu lwee-die ezigqithisileyo njengesithintelo sokuphazamiseka kobonelelo.

6. Isiphelo

Ityala laseGhana libonisa umgaqo osebenza ngokubanzi kwiifektri zokutya kwiimarike zeenkukhu ezisakhulayo: i-ring die ayisiyonto ibalulekileyo kwimpahla. Iiparameter zoyilo lwayo - umlinganiselo woxinzelelo, i-hole geometry, umgangatho wezinto, kunye nonyango lobushushu - kufuneka zihambelane nohlobo oluthile, iimeko zokusebenza, kunye neethagethi zomgangatho womgca ngamnye wemveliso. I-die yaseYurophu eqhelekileyo, esemgangathweni ophezulu isenokungasebenzi kakuhle kwisicelo se-tropical broiler feed ukuba umlinganiselo wayo woxinzelelo kunye neprofayili yobunzima benzelwe iseti eyahlukileyo yeengcamango.

Indlela kaHongyang – uvavanyo lobunjineli ngaphambi kokuba kucetyiswe, ii-dies eziqiniswe nge-vacuum ezinobunzima obufanayo obunqamlezileyo, kunye nokukhethwa komlinganiselo wokucinezelwa kwefomyula ethile – kwenze ukuba i-Kumasi mill ifikelele kuzinzo lomgangatho we-pellet, ixesha lokungasebenzi linciphe, ixabiso eliphantsi lokufa ngetoni nganye, kunye nophuculo olulinganisekayo lokuguqulwa kokutya kwe-broiler. Kubaqhubi be-feed mill yaseGhana abahamba ngemida emincinci kunye nemigangatho yomgangatho efuna umgudu, ezi nzuzo zibalulekile.

Njengoko urhulumente waseGhana kunye namashishini abucala betyala imali yokuvala umsantsa phakathi kwemfuno yenkukhu yelizwe edlula iitoni ezingama-460,000 kunye nezinga lokusetyenziswa kwefektri yokutya eliyi-12%, ubudlelwane bezixhobo obuthembekileyo nobungabizi kakhulu buya kuba ngundoqo kwindlela yokukhula kweli candelo.

Olu phononongo lwetyala lusekelwe kwidatha yokusebenza eqokelelwe phakathi kuka-Okthobha noDisemba 2025. Iinkcukacha zefomyula yokutya ziye zaveliswa ngokubanzi ukukhusela ulwazi oluyimfihlo lomthengi. Iinkcukacha ze-Hongyang ring die zisekelwe kwimveliso efumanekayo kwi-Q4 ka-2025.